FORM 10-K
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
WASHINGTON, D.C. 20549
FORM 10-K
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Annual Report pursuant to section 13 or 15(d) of the Securities Exchange Act of 1934 |
For the fiscal year ended
December 31, 2008
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Transition report pursuant to section 13 or 15(d) of the Securities Exchange Act of 1934 |
For the transition period from to .
Commission file number: 333-148977
NORANDA ALUMINUM HOLDING CORPORATION
(Exact name of registrant as specified in its charter)
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Delaware
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20-8908550 |
(State or other jurisdiction
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(I.R.S. Employer |
of incorporation)
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Identification Number) |
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801 Crescent Centre Drive, Suite 600
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37067 |
Franklin, TN 37067
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(Zip Code) |
(Address of Principal Executive Offices) |
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Registrants telephone number, including area code: (615) 771-5700
Securities registered pursuant to Section 12(b) of the Act:
None
Securities registered pursuant to Section 12(g) of the Act:
None
Indicate by check mark if the Registrant is a well-known seasoned issuer, as defined in Rule 405
of the Securities Act.
Yes o No þ
Indicate by check mark if the Registrant is not required to file reports pursuant to Section 13
or Section 15(d) of the Act.
Yes o No þ
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by
Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or
for such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days.
Yes þ No o
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K
(§ 229.405 of this chapter) is not contained herein, and will not be contained, to the best of
registrants knowledge, in definitive proxy or information statements incorporated by reference
in Part III of this Form 10-K or any amendment to this Form 10-K. þ
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated
filer, a non-accelerated filer, or a smaller reporting company. See the definitions of large
accelerated filer, accelerated filer and smaller reporting company in Rule 12b-2 of the
Exchange Act. (Check one):
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Non-accelerated filer þ |
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(Do not check if a smaller reporting company) |
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Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of
the Act). Yes o No þ
There is no established public trading market for the Registrants common stock. As of January
31, 2009, there were 22,204,236 shares of the Registrants common stock outstanding.
Documents Incorporated by Reference:
None
NORANDA ALUMINUM HOLDING COMPANY
TABLE OF CONTENTS
2
CAUTIONARY STATEMENT CONCERNING FORWARD-LOOKING STATEMENTS
This Form 10-K contains
forward-looking statements. You can identify forward-looking
statements because they contain words such as believes, expects, may, should, seeks,
approximately, intends, plans, estimates, or anticipates or similar expressions that
relate to our strategy, plans or intentions. All statements we make relating to our estimated and
projected earnings, margins, costs, expenditures, cash flows, growth rates and financial results or
to our expectations regarding future industry trends are forward-looking statements. These
forward-looking statements are subject to known and unknown risks, uncertainties and other factors
which may cause our actual results, performance or achievements to be materially different from any
future results, performance or achievements expressed or implied by such forward-looking
statements. We derive many of our forward-looking statements from our operating budgets and
forecasts, which are based upon many detailed assumptions. While we believe that our assumptions
are reasonable, we caution that it is very difficult to predict the impact of known factors, and it
is impossible for us to anticipate all factors that could affect our actual results. All
forward-looking statements are based upon information available to us on the date of this filing.
Important factors that could cause actual results to differ materially from our expectations,
which we refer to as cautionary statements, are disclosed under Risk Factors and elsewhere in
this filing, including, without limitation, in conjunction with the forward-looking statements
included in this filing. All forward-looking information in this filing and subsequent written and
oral forward-looking statements attributable to us, or persons acting on our behalf, are expressly
qualified in their entirety by the cautionary statements. Some of the factors that we believe could
affect our results include:
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delays in restoring our New Madrid smelter to its full production capacity; |
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the cyclical nature of the aluminum industry and fluctuating commodity prices,
which cause variability in our earnings and cash flows; |
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a downturn in general economic conditions, including changes in interest rates, as
well as a downturn in the end-use markets for certain of our products; |
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losses caused by disruptions in the supply of electrical power; |
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fluctuations in the relative cost of certain raw materials and energy compared to
the price of primary aluminum and aluminum rolled products; |
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restrictive covenants in our indebtedness that may adversely affect our operational
flexibility; |
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the effectiveness of our hedging strategies in reducing the variability of our cash
flows; |
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unexpected issues arising in connection with our joint ventures; |
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the effects of competition in our business lines; |
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the relative appeal of aluminum compared with alternative materials; |
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the loss of order volumes from our largest customers would reduce our revenues and
cash flows; |
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our ability to retain customers, a substantial number of which do not have
long-term contractual arrangements with us; |
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our ability to fulfill our businesss substantial capital investment needs; |
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the cost of compliance with and liabilities under environmental, safety, production
and product regulations; |
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natural disasters and other unplanned business interruptions; |
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labor relations (i.e., disruptions, strikes or work stoppages) and labor costs,
including at St. Ann where we are currently negotiating new labor contracts; |
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unexpected issues arising in connection with our operations outside of the United
States; |
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our ability to retain key management personnel; |
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our expectations with respect to our acquisition activity, or difficulties
encountered in connection with acquisitions, dispositions or similar transactions; |
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the ability of our insurance to cover fully our potential exposures; and |
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neither our historical nor our pro forma financial information may be
representative of results we would have achieved as an independent company or our future
results. |
We caution you that the foregoing list of important factors may not contain all of the
material factors that are important to you. In addition, in light of these risks and uncertainties,
the matters referred to in the forward-looking statements contained in this filing may not in fact
occur. Accordingly, investors should not place undue reliance on those statements. We undertake no
obligation to publicly update or revise any forward-looking statement as a result of new
information, future events or otherwise, except as otherwise required by law.
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PART I
ITEM 1. BUSINESS
Except as otherwise indicated herein or as the context otherwise requires, references in this
report to (a) Noranda HoldCo refer only to Noranda Aluminum Holding Corporation, excluding its
subsidiaries, (b) Noranda AcquisitionCo refer only to Noranda Aluminum Acquisition Corporation, a
direct wholly owned subsidiary of Noranda HoldCo, excluding its subsidiaries, and (c) Noranda,
the Company, we, our, and us refer collectively to (1) Noranda Aluminum, Inc. and its
subsidiaries on a consolidated basis prior to the consummation on May 18, 2007 of the acquisition
as described below by Apollo as defined below, which we refer to as the Apollo Acquisition, and
(2) Noranda HoldCo, Noranda AcquisitionCo, Noranda Intermediate Holding Corporation and Noranda
Aluminum, Inc. and its subsidiaries on a consolidated basis after the completion of the Apollo
Acquisition, (d) HoldCo notes refers to Senior Floating Rate Notes due 2014 issued by Noranda HoldCo, and (e) AcquistionCo notes refers to Senior Floating Rate Notes due 2015 issued
by Noranda AcquistionCo.
Overview
We are a leading North American vertically integrated producer of value-added primary aluminum
products and high quality rolled aluminum coils. We have two integrated businesses: our primary
metals, or upstream business, and our rolling mills, or downstream business. In 2008, our upstream
business produced approximately 575 million pounds (261,000 metric tonnes) of primary aluminum at
our New Madrid smelter facility, accounting for approximately 10% of total United States primary
aluminum production, according to production statistics from The Aluminum Association. Our upstream
business is vertically integrated from bauxite to alumina to primary aluminum metal. Our 50% joint
venture interest in a related bauxite mining operation in St. Ann, Jamaica and our 50% joint venture
interest in an alumina refinery in Gramercy, Louisiana provide a secure raw material supply. Our
downstream business, consisting of four rolling mill facilities with a combined annual production
capacity of approximately 495 million pounds is one of the largest aluminum foil producers in North
America, according to data from The Aluminum Association.
In the second half of 2008, global economic contraction severely impacted the aluminum
industry. Primary aluminum is a global commodity, and its price is set on the London Metal Exchange
(the LME and such price, the LME price). Our primary aluminum products typically earn the LME
price plus a Midwest premium, the sum of which is known as the Midwest Transaction Price (the MWTP).
Driven by significant weakness in end-use markets such as housing and automotive, LME
prices experienced a historic decline. The LME price dropped 49% in the last five months of 2008 to levels at which
our production cash costs were higher than our primary metal selling
prices causing a significant negative impact on our financial results. In addition, global
inventories have grown to near record levels as market demand has continued to decline.
In 2008, we sold approximately 70% of our upstream volume as value-added products of billet,
rod and foundry. The markets for these products experienced acute downward pressure as the majority of our
value-added products are sold into housing and automotive applications. In addition to
extraordinary declines in volume and price in the upstream segment, the downstream business was
also impacted by weak end markets and falling metal prices. Our downstream business is a low-cost
domestic producer of aluminum rolled products servicing a variety of end markets including
building, automotive, and HVAC. The economic crisis, including limited credit availability, had a
major negative impact on these markets. Weak market conditions had a direct impact on
our downstream business volume and subsequently our financial results.
During the week of January 26, 2009, power supply to our New Madrid smelter, which supplies
all of our upstream businesss production, was interrupted numerous times because of a severe ice
storm in Southeastern Missouri. As a result of the outage, we lost approximately 75% of the smelter
capacity. The smelting production facility is being cleaned out, inspected, and restarted. Based on
our current assessment, we expect that the smelter could return to full production capacity during
second half of 2009 with partial capacity phased in during the intervening months. We hold pot line
freeze insurance covering up to $77.0 million of losses, which management expects to apply to costs
of restoration and restarting the pot lines. We believe that insurance will cover a substantial
portion, if not all, of the cost of restoring capacity; however, there can be no assurance that the
full amount of the claim we submit will be reimbursed or the timing of when the reimbursement will
be received. In addition, with the current available capacity and re-melt capability within the
facility, we expect to service our customer base with minimal interruptions. The New Madrid power
outage and temporary lost capacity will have no impact on our ability to serve customers for the
downstream foil operations.
To reduce commodity price risk and protect operating cash flows in the upstream business, we
have implemented a hedging strategy that establishes the price at which approximately 50% of our
expected cumulative primary aluminum shipments will be sold through December 2012. Subsequent to
December 31, 2008, we entered into fixed price aluminum purchase swaps covering approximately 523.6
million pounds of aluminum purchases in 2010, 2011 and 2012 at approximately $0.75 per pound.
Company History
Noranda HoldCo and Noranda AcquisitionCo were formed on March 27, 2007 by investment funds
affiliated with, or co-investment vehicles managed by, Apollo Management, L.P., including Apollo
Investment Fund VI, L.P. (collectively Apollo) to acquire a portion of the aluminum business of
Xstrata (Schwiz) A.G. (Xstrata). The Apollo Acquisition was completed on May
18, 2007, when Noranda AcquisitionCo acquired the stock of a subsidiary of Xstrata that held the
Noranda aluminum business. As used in this report, the term Apollo
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Transactions means,
collectively, the Apollo Acquisition and the related financings.
Upon completion of the Apollo Acquisition, Apollo and certain members of management became the
owners of all of the outstanding equity interests of Noranda HoldCo. Noranda AcquisitionCo is a
wholly owned subsidiary of Noranda HoldCo.
Primary MetalUpstream Business
The aluminum industry experienced a profound decline in demand and pricing in the second half
of 2008. The decline was driven by falling end-market demand resulting from global economic
contraction. Two large aluminum end-use markets, automotive and construction, experienced
unprecedented declines in demand that significantly impacted overall industry demand and pricing.
The LME price dropped 49% in the last five months of 2008 and LME inventories increased to near
record highs. The decline had significant negative impact on our financial results. Fourth quarter
2008 value-added upstream volume of 73.4 million pounds was 30.5% below fourth quarter 2007. Our aluminum and alumina production cash costs at year-end were higher than the
respective market prices.
During the week of January 26, 2009, power supply to our New Madrid smelter, which supplies
all of our upstream businesss production, was interrupted numerous times because of a severe ice
storm in Southeastern Missouri. We use large amounts of electricity to produce primary aluminum,
and any loss of power which causes an equipment shutdown can result in the hardening or freezing
of molten aluminum in the pots where it is produced. If this occurs, we may experience significant
losses if the pots are damaged and require repair or replacement, a process that could limit or
shut down our production operations for a prolonged period of time. Although we had full capability
to continue full production throughout the storm, our electricity providers inability to return
power to the smelter in a timely fashion caused a loss of approximately 75% of the smelters
capacity. We are still in the process of assessing the damage. The smelting production facility is
being cleaned out, inspected, and restarted. To date, approximately five percent of the lost
capacity has been restored. Based on our current assessment, we expect that the smelter could
return to full production during the second half of 2009 with partial capacity phased in during the
intervening months.
Because of the desire to restart production as quickly as possible and the need for Norandas
skilled, dedicated workforce during the repair and restart process, we expect to retain as many
jobs as possible with a goal of maintaining all jobs throughout the restart process. We have
notified our insurance carrier and are diligently working through the claim process. We have
received $4.2 million in pre-funding and have a request for an
additional $0.8 million pending. We
hold pot line freeze insurance covering up to $77.0 million of losses, which management expects to
apply to costs of restoration and restarting the pot lines. We believe that insurance will cover a
substantial portion, if not all, of the cost of restoring capacity; however, there can be no
assurance that the full amount of the claim we submit will be reimbursed or the timing of when the
reimbursement will be received.
The process of making aluminum is power intensive and requires a large amount of alumina
(aluminum oxide). Alumina is derived from the raw material bauxite, and approximately four pounds
of bauxite are required to produce approximately two pounds of alumina, and the two pounds of
alumina will produce approximately one pound of aluminum. Our aluminum smelter in New Madrid,
Missouri receives substantially all of its alumina requirements at cost plus freight from our
Gramercy joint venture. We believe New Madrid has a freight cost advantage relative to other
smelters because of the proximity of Gramercy to St. Ann and New Madrid to Gramercy. In addition,
New Madrid is the closest Midwest smelter to the Gulf Coast, the entry point for approximately 75%
of the alumina shipped to the United States based on Brook Hunt statistics. We believe our location
allows New Madrid to internally source its alumina from Gramercy or purchase alumina from third
parties at a lower freight cost than other U.S. based smelters. The smelter is also located in an
area with historically reliable sources of electrical power, and in June 2005, we entered into a
15-year power purchase agreement with AmerenUE for the electricity supply of the smelter through a
transmission agreement between the Company and Associated Electric.
All of our primary aluminum production occurs at the smelter in New Madrid, which produced
575 million pounds (261,000 metric tonnes) of primary aluminum in 2008. The plant site also
includes a fabrication facility that converts molten aluminum into value-added products. The
fabrication facility has the capacity to produce annually approximately 160 million pounds of rod,
286 million pounds of extrusion billet and 75 million pounds of foundry ingot. Molten aluminum that
is not used in these product lines is produced as primary ingots for transfer to our downstream
business or sale to other aluminum fabricators.
In 2008, approximately 70% of our upstream products were sold as value-added products at the
prior months MWTP plus a fabrication premium. Our value-added products are supported by excellent
customer service and delivery. Our major target customers are located in the Midwestern United
States and Mexico, with 88% of our customers within one-day truck delivery. To reduce commodity
price risk and protect operating cash flows in the upstream business, we have implemented a hedging
strategy that establishes the price at which approximately 50% of our expected cumulative primary
aluminum shipments will be sold through December 2012. See Item 7A. Quantitative and Qualitative
Disclosures About Market Risk.
Through a 50/50 joint venture with Century Aluminum Company (Century), we own the Gramercy,
Louisiana alumina refinery that supplies the alumina used at our New Madrid smelter. With Century,
through a separate 50/50 joint venture, we also own an interest in a
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Jamaican partnership that owns
bauxite mining assets in St. Ann, Jamaica. Bauxite is the principal raw material used in the
production of alumina and substantially all of the bauxite used at the Gramercy alumina refinery is
purchased from the Jamaican partnership.
During fourth quarter 2008, the cost of alumina purchased from our joint venture in Gramercy
exceeded the cost of alumina available from other sources. We continue to evaluate options to
reduce the purchase cost of alumina including evaluating with our joint venture partner curtailment
of Gramercys operation. In addition, pursuant to the agreements governing the joint ventures, we
are currently in a period of renegotiation with our joint venture partner concerning the future of
the joint ventures after December 2010.
Through our wholly owned subsidiary Gramercy Alumina Holdings Inc., we hold an interest in the
two joint venture companies as shown below:
As of December 31, 2008, Gramercy produced alumina at a capacity rate of approximately
1.2 million metric tonnes per year, consisting of approximately 80% smelter grade alumina, or SGA,
and 20% alumina hydrate, also known as chemical grade alumina, or CGA. Third-party sales of
chemical grade alumina reduce the net cash cost of New Madrids alumina supply. In 2008, St. Ann
produced approximately 4.5 million tonnes of bauxite, of which it sold approximately 50% to a
third-party, which reduced the net cost of bauxite transferred to Gramercy.
Competition. The market for primary aluminum is diverse and highly competitive. We believe
that we compete on the basis of price, quality, timeliness of delivery and customer service, with
our focus on the latter three areas. We also compete on a global basis with other producers on the
basis of cost. Aluminum also competes with other materials such as steel, plastic, copper, titanium
and glass based upon functionality and relative pricing.
Raw Materials and Supply. Electrical power and alumina are the main cost components for
primary aluminum production. New Madrid has a power purchase agreement with AmerenUE, pursuant to
which we have agreed to purchase substantially all of New Madrids electricity through May 2020.
This contract is for regulated power and cannot be altered without the approval of the Missouri
Public Service Commission. In January 2009, the Missouri Public Service Commission approved a rate
increase and a fuel adjustment clause. The approved rate change increased our power cost by
approximately 6%. The impact of an increase in our costs due to the fuel adjustment clause cannot
be estimated at this time. Electricity provided by AmerenUE is delivered to our site through a
transmission agreement between the Company and Associated Electric.
Our upstream business is fully integrated from bauxite to alumina to primary aluminum metal,
ensuring security of raw material supply. New Madrid receives alumina at cost plus freight from our
Gramercy refinery. New Madrid is the closest Midwest smelter to the alumina source and therefore
has a lower freight cost than its competition. In addition, our Gramercy refinery also sells
chemical grade alumina (hydrate) which helps reduce the production cost for smelter grade alumina
consumed by the New Madrid smelter. Bauxite is the principal raw material used in the production of
alumina and substantially all of the bauxite used at our Gramercy refinery is purchased from our
St. Ann joint venture. We transport bauxite from St. Ann to Gramercy by oceangoing vessels, which
are the only available means of transportation. We currently have a four-year contract, effective
January 1, 2007, with a third-party for bauxite ocean vessel freight, which contains escalators
related to the cost of fuel. The contract was negotiated at arms length in 2006 based upon a
tendering process which included identifying the availability of vessels equipped to carry bauxite
in the volumes and frequencies required and related costs. In the current market environment, the
cost of alumina purchased from our joint venture in Gramercy exceeds the cost available from other
sources.
Our Gramercy refinery has contracts with two suppliers of natural gas, Coral Energy Resources,
L.P. and Atmos Energy Marketing, LLC, which expire on April 30, 2010 and April 30, 2009,
respectively. These contracts guarantee a secure supply of natural gas at a price based on
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the
Henry Hub index plus transportation/pipeline costs. In addition, our contract with Atmos
provides security in case of a short-term supply emergency (such as a hurricane or other force
majeure situation), by granting Gramercy the option to obligate Atmos to utilize its storage assets
to supply Gramercys full natural gas supply requirements. Fuel is a substantial component of the
cost structure at our St. Ann bauxite mine. St Ann Jamaica Bauxite Partners has a requirements
contract with Clark Oil Trading Company to purchase 3% sulfur fuel oil. Clark Oil Trading Company
is required to provide St Ann with a minimum BTU (British Thermal Unit) per barrel through September
30, 2011. This contract guarantees a secure supply of fuel oil at a price based on the average of
low quotations as published by Platts Oilgram Priced Report.
Sales and Marketing; Customers. We employ a sales force consisting of inside and outside
salespeople. Inside salespeople are responsible for maintaining customer relationships, receiving
and soliciting individual orders and responding to service and other inquiries by customers. Our
outside sales force is responsible for identifying potential customers and calling on them to
explain our services and products as well as maintaining and expanding our relationships with our
current customers. The sales force is trained and knowledgeable about the characteristics and
applications of various metals, as well as the manufacturing methods employed by our customers.
Our sales and marketing focus is on the identification of original equipment manufacturers, or
OEMs, and other metals end-users that could achieve significant cost savings through the use of our
inventory management, value-added processing, just-in-time delivery and other services. We use a
variety of methods to identify potential customers, including the use of databases, and
participation in manufacturers trade shows. Customer referrals and the knowledge of our sales
force about regional end-users also result in the identification of potential customers. Once a
potential customer is identified, our outside salespeople assume responsibility for visiting the
appropriate contact, typically the managers of purchasing or operations and business owners.
All of our value-added (billet, foundry, rod) sales are on a negotiated price basis. In some
cases, sales are the result of a competitive bid process where a customer provides a list of
products, along with requirements, to us and several competitors and we submit a bid on each
product. We have a diverse customer base, with no single customer accounting for more than 9% of
our net sales in each of the last three years. Our ten largest customers represented 45% of our net
sales in 2008.
New Madrid Primary Aluminum Smelter. During the week of January 26, 2009, power supply to our
New Madrid smelter was interrupted numerous times because of a severe ice storm in Southeastern
Missouri. Although we had full capability to continue full production throughout the storm, our
electricity providers inability to return power to the smelter in a timely fashion caused a loss
of approximately 75% of the smelter capacity. We continue to assess the damage. The smelting
production facility is being cleaned out, inspected, and restarted. To date approximately five
percent of the lost capacity has been restored. Based on our current assessment, we expect that the
smelter could return to full production during the second half of 2009 with partial capacity phased
in during the intervening months.
Because of the desire to restart production as quickly as possible and the need for Norandas
skilled, dedicated workforce during the repair and restart process, we expect to retain as many
jobs as possible with a goal of maintaining all jobs throughout the restart process. We have
notified our insurance carrier and are diligently working through the claim process. We have
received $4.2 million in pre-funding and have a request for an
additional $0.8 million pending. We
hold pot line freeze insurance covering up to $77.0 million of losses, which management expects to
apply to costs of restoration and restarting the pot lines. We believe that insurance will cover a
substantial portion, if not all, of the cost of restoring capacity; however, there can be no
assurance that the full amount of the claim we submit will be reimbursed or the timing of when the
reimbursement will be received. In addition, with the current available capacity and re-melt
capability within the facility, we expect to service our customer base with minimal interruptions.
In 2008, New Madrid accounted for approximately 10% of the aluminum produced in the United
States, based on 2008 production statistics from The Aluminum Association, and is strategically
located as the closest Midwest facility to the supply of alumina. The smelter was built in 1971 and
underwent significant capacity expansions in 1976, 1983 and 2001. The smelter is located at the
mid-point of the Mississippi River near New Madrid, Missouri. It occupies 250 acres of the 4,200
acre St. Jude Industrial Park and has 44 acres under roof. Noranda owns and manages approximately
2,600 acres of the St. Jude Industrial Park, which is the largest industrial park in the State of
Missouri. It is also located in an area with historically reliable sources of electrical power and
has a 15-year power purchase agreement with AmerenUE. See -Raw Materials and Supply above. The
smelter is fully integrated with its own raw material unloading facility, environmental control
systems and aluminum reduction plant, including carbon anode fabrication, necessary to support the
smelters production capacity.
The plant site also includes a fabrication business for the production of continuous cast rod,
extrusion billet and foundry ingot. This business converts molten aluminum into value-added
products. At December 31, 2008, the business had the capacity to produce annually approximately
160 million pounds of rod, used mainly for electrical applications and steel de-oxidation;
286 million pounds of extrusion billet, used mainly for building construction and architectural and
transportation applications; and 75 million pounds of foundry ingot, used mainly for
transportation. In 2008, New Madrid produced approximately 18% of the rod manufactured in North
America and supplied approximately 9% of North American primary extrusion billet. Molten
aluminum that is not used in these product lines is produced as primary ingots for transfer to our
downstream business or sale to other aluminum fabricators.
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In 2008, approximately 70% of our value-added products were sold at the prior months MWTP
plus a fabrication premium. The remainder was either sold at current month pricing plus the MWTP or
was fixed 30 days prior to the pricing period. The products are considered to be premium priced and
supported by excellent customer service and delivery. Our major target customers are located in the
Midwestern United States and Mexico, with 88% of these customers within one-day truck delivery. At
December 31, 2008 we employed approximately 896 people at New Madrid.
St. Ann Bauxite Mine. We and our joint venture partner operate the St. Ann bauxite mine
through St. Ann Bauxite Limited (SABL), a Jamaican limited liability Company. SABLs bauxite
mining assets consist of: (1) a concession from the Government of Jamaica (GOJ), to mine bauxite
in Jamaica through 2030 and (2) a 49% interest in St. Ann Jamaica Bauxite Partnership (SAJBP),
which holds the physical mining assets and conducts the mining and related operations pursuant to
the concession. The GOJ owns the remaining 51% of SAJBP. The physical mining assets consist
primarily of rail facilities, other mobile equipment, dryers and loading and dock facilities. The
age and remaining lives of the mining assets vary and they may be repaired or replaced from time to
time as part of SAJBPs ordinary capital expenditure plan.
Under the terms of the concession, SAJBP mines the land covered by the concession and the GOJ
retains surface rights and ownership of the land. The GOJ granted the concession and entered into
other agreements with SABL for the purpose of ensuring sufficient reserves to allow SABL to ship
annually 4.5 million dry metric tonnes (DMT) of bauxite from mining operations in the specified
concession area through September 30, 2030. The GOJ is required to provide additional concessions
if the specified concession does not contain sufficient quantities of commercially exploitable
bauxite. In the event that market conditions require a reduction in the amount of bauxite to be
mined, existing agreements between SABL and GOJ provide a mechanism for discussion between the
parties regarding reducing the tonnage to be mined. In the event that
SABLs customer
requirements increase, including its customers that are its affiliates, or the partners expand
SAJBPs bauxite producing operations, the Government has agreed to assess the feasibility of
granting a new concession. SABL is responsible for reclamation of the land that it mines. In
addition, SABL assumed reclamation obligations related to operations prior to the acquisition from
Kaiser. The outstanding reclamation liability recorded by SABL at December 31, 2008 was $7.4
million. We account for SABL using the equity method.
Pursuant to an Establishment Agreement and other corollary agreements that govern the
relationship between SABL and the GOJ, SABL manages the operations of the partnership (SAJBP), pays
operating costs and is entitled to all of its bauxite production. SABL pays the GOJ according to a
negotiated fiscal structure, which consists of the following elements: (i) a royalty based on the
amount of bauxite shipped, (ii) an annual asset usage fee for the use of the GOJs 51% interest
in the mining assets, (iii) customary income and other taxes and fees, (iv) a production levy,
which currently has been waived, and (v) certain fees for lands owned by the GOJ that are mined by
SAJBP. In calculating income tax on revenues related to sales to our Gramercy refinery, SABL uses a
set market price, which is negotiated periodically between SABL and the GOJ. SABL is currently in
the process of negotiating revisions to the fiscal structure with the GOJ, which may be effective
retroactive to January 1, 2008.
In 2008, approximately 50% of the bauxite from St. Ann was refined into alumina at our
Gramercy refinery, and the remainder was sold to Sherwin Alumina Company (Sherwin). SABL entered
into a new contract with Sherwin for continued bauxite supply through 2009 and 2010 with expected
annual sale and purchase amounts of 1.9 million DMT. These third-party sales
reduce the net cost of bauxite transferred to Gramercy. During the years ended December 31,
2006, 2007 and 2008, St. Ann mined 4.9 million, 4.5 million, and 4.5 million DMTs of bauxite,
respectively.
Gramercy Alumina Refinery. The market for alumina has substantially deteriorated in line with
the profound decline in LME aluminum prices. Alumina price is highly correlated with aluminum
price as most smelter-grade alumina is sold as a percentage of LME aluminum price. The market
price for alumina has fallen approximately 55% since July 2008.
In current market conditions, the cost of alumina purchased
8
from our Gramercy joint venture exceeds the cost of alumina available
from other sources. We continue to evaluate options to reduce the purchase cost of alumina,
including evaluating with our joint venture partner curtailment of Gramercys operations.
At the Gramercy refinery, bauxite is chemically refined and converted into alumina, the
principal raw material used in the production of primary aluminum. Extensive portions of the
Gramercy refinery were rebuilt and modernized from 2000 through 2002. Gramercy has an annual
production capacity of 1.2 million metric tonnes of alumina. The remaining alumina production at
the Gramercy refinery is in the form of alumina hydrate, or chemical grade alumina, that is sold to
third parties.
Gramercy produced approximately 1.2 million tonnes of alumina during each of the years ended
December 31, 2006, 2007 and 2008. Gramercys production can be divided into two product categories:
|
|
|
Smelter Grade Alumina (SGA). Gramercy produces approximately 1.0 million tonnes
of SGA annually. 50% of the SGA production is consumed by our New Madrid smelter, and the
remaining 50% is consumed by our joint venture partner. The Gramercy refinery is the
primary source for New Madrids alumina requirements. In 2008, New Madrid purchased
alumina from time to time from third parties, but the quantities were minimal. Despite the
current capacity reduction at our New Madrid smelter due to the January ice storm damage,
we are still required to purchase 50% of the SGA produced at Gramercy. |
|
|
|
|
Chemical Grade Alumina (Hydrate). The other 0.2 million tonnes of alumina
produced per year are chemical grade. Chemical grade alumina, which Gramercy sells to
third parties, typically sells at a premium to metallurgical grade. Sales of chemical
grade alumina reduce the net production cost for SGA. As a result of the decline in the
overall economy, 2008 fourth quarter chemical grade volumes were down 11% versus the same
period in 2007. |
Rolling MillsDownstream Business
In 2008, the downstream business experienced its second consecutive year of volume decline due
to continued weakness in the automotive and housing end markets. Fourth quarter market conditions
were particularly weak. According to The Aluminum Association, North American foil demand declined
24% in the fourth quarter. In addition to falling demand, the downstream business was impacted by
dramatically falling LME prices with significant timing differences between the cost of metal
purchased and the price of metal sold to customers. The acute decline in foil demand continues to
put pressure on pricing as industry capacity utilization is operating well below balanced levels.
The New Madrid power outage and temporary lost capacity will have no impact on our ability to serve
customers for the downstream foil operations in Huntingdon, Tennessee, Salisbury, North Carolina
and Newport, Arkansas.
Our downstream business is an integrated manufacturer of aluminum rolled products,
particularly foil and light sheet. Our rolling mills are located in the southeastern United States,
in Huntingdon, Tennessee, Salisbury, North Carolina and Newport, Arkansas, with a combined annual
production capacity of approximately 495 million pounds, depending on product-mix. Our products
include heavy gauge foil products such as finstock and semi-rigid container stock, light gauge
converter foils used for packaging applications, consumer foils and light gauge sheet products such
as transformer windings. We primarily sell our products to OEMs of air conditioners, transformers,
semi-rigid containers and foil packaging, most of whom are located in the eastern and central part
of the United States. Our plants are well situated to serve these customers and approximately 64%
of sales are within a one-day delivery distance, resulting in freight savings and customer service
benefits. Versatile manufacturing capabilities and advantageous geographic locations provide our
rolling mills the flexibility to serve a diverse range of end uses while maintaining a low cost
base. Our downstream business maintains a continuous improvement philosophy rooted in a strong Six
Sigma culture to minimize variation and help optimize manufacturing and related processes.
Additionally, the Huntingdon site has ISO 9001-2000 certification from the International
Organization for Standardization with regards to its quality management system.
9
Our products are produced at our four rolling mill facilities as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Approximate |
|
% of Total |
|
|
Plant |
|
Location |
|
Capacity (in lbs.) |
|
Capacity |
|
Products |
|
HuntingdonWest
|
|
Huntingdon, TN
|
|
235 million
|
|
|
48 |
% |
|
Finstock, container stock, intercompany reroll
and miscellaneous heavy gauge products |
HuntingdonEast
|
|
Huntingdon, TN
|
|
130 million
|
|
|
26 |
% |
|
Finstock, container stock, transformer windings
and miscellaneous heavy gauge products |
Salisbury
|
|
Salisbury, NC
|
|
95 million
|
|
|
19 |
% |
|
Light gauge products including flexible
packaging, finstock, container stock,
lithographic sheet, intercompany reroll and
miscellaneous leveled building products |
Newport
|
|
Newport, AR
|
|
35 million
|
|
|
7 |
% |
|
Light gauge products including flexible packaging |
|
|
|
|
|
|
|
Total
|
|
|
|
495 million
|
|
|
100 |
% |
|
|
|
|
|
|
|
|
|
We price our products at the MWTP plus a negotiated fabrication premium. The fabrication
premium is designed to cover all conversion costs to fabricate the rolled products and allow for a
profit margin. The cost of primary metal is passed through to customers. Therefore, except for
cycles when LME prices change dramatically over our average inventory holding periods, our
profitability is largely insulated from movement in aluminum prices. We use both primary aluminum,
which is sourced from various smelters, and discounted metal units, which usually take the form of
scrap or recycled scrap ingot. We seek to maximize profitability by optimizing both the mix of
rolled products produced and the prime-to-scrap ratio in our metal feed. In 2008, approximately
13.6% of our upstream businesss primary aluminum production was shipped to our downstream mills,
providing security of supply to our downstream facilities, and allowing us to take advantage of
short-term surges in demand. In 2009, the downstream business was expected to purchase
significantly more volume from our upstream business. However, due to the power outage at New
Madrid and the related loss of capacity, the downstream business will need to purchase all of its
aluminum requirements from external sources until capacity is restored. This should have minimal
financial impact on our business.
Competition. The aluminum rolled products market is highly competitive. We face domestic
competition from a number of companies in the markets in which we operate. Our primary competitors
are Aleris, Hindalco (Novelis) and J.W. Aluminum. Some of our competitors are substantially larger,
have more diversified operations, and compete in product lines in which we do not operate. We also
face competition from imports, mainly from Asia. The factors influencing competition vary by region
and end-use, but we generally compete on the basis of our value proposition, including price,
product quality, the ability to meet customers specifications, range of products offered, lead
times, technical support and customer service.
In addition to competition from within the aluminum rolled products industry, the industry
faces competition from non-aluminum materials. In the packaging market, aluminum rolled products
primary competitors are plastics and cardboard. However, for our most important heat exchanger
customers, usage of aluminum finstock is well entrenched because no other material offers more
favorable economics. Factors affecting competition with substitute materials or aluminum structures
that Noranda does not currently produce include technological innovation, relative prices, ease of
manufacture, consumer preference and performance characteristics.
Raw Materials and Supply. The principal raw materials that we use in rolled products
manufacturing include primary aluminum, recycled aluminum and alloying elements. In total, we
purchased approximately 358 million pounds of metal units in 2008. These raw materials are
generally available from several sources and are not subject to supply constraints under normal
market conditions. We also consume considerable amounts of energy in the operation of our
facilities, which is a significant component of our non-metal conversion costs.
Natural gas and electricity represented 100% of our energy consumption in 2008. The majority
of energy usage occurs during the melting/casting process in the form of natural gas. Most of our
electricity is consumed in the cold rolling process. We purchase our natural gas on the open
market, which subjects us to market pricing fluctuations. We use a combination of forward purchase
contracts and hedges from time to time to help stabilize gas price volatility. See Item 7A.
Quantitative and Qualitative Disclosures About Market Risk for a summary of hedges we had in
place during 2008.
Electricity is purchased through medium-term contracts at competitive industrial rates from
regional utilities supplied through local distributors.
Sales and Marketing; Customers. Our sales force consists of inside and outside salespeople.
Our outside sales force is primarily responsible for identifying potential customers and calling on
them to negotiate
profitable business and handling any subsequent issues that may arise. Inside salespeople are
primarily responsible for maintaining customer relationships, receiving and soliciting individual
orders and responding to service and other inquiries by customers. The sales force is trained and
knowledgeable about the characteristics and applications of our various products, as well as our
manufacturing methods and the end-use markets in which our customers are involved.
10
Our sales and marketing focus is on servicing OEMs who are major participants in the markets
where our products are used as inputs. However, our staff participates in industry groups and
attends trade shows in order to keep abreast of market developments and to identify potential new
accounts. Once a potential new customer is identified, our outside salespeople assume
responsibility for visiting the appropriate contact, typically the purchasing manager or manager of
operations, to explore and develop business opportunities.
Nearly all business is conducted on a negotiated price basis with a few sales made at list
prices, typically to smaller accounts.
Our downstream business has a diverse customer base, with no single customer accounting for
10% or more of our downstream business net sales in each of the last three years. In 2008, our ten
largest downstream customers collectively represented 50% of net sales. Of our ten largest
customers, we have done business with nine for ten years or more.
Products. Aluminum foil has several outstanding characteristics that account for a wide range of
commercial applications:
|
|
|
long life: the aluminum surface has a natural hard, transparent layer of oxide
which substantially precludes further oxidation; |
|
|
|
|
high electrical and thermal conductivity; |
|
|
|
|
nontoxic and nonabsorbent; |
|
|
|
|
excellent moisture barrier even at thicknesses less than the diameter of a human
hair; |
|
|
|
|
light weight; |
|
|
|
|
highly reflective and attractive in appearance; |
|
|
|
|
dead fold for packaging applications; |
|
|
|
|
the most plentiful metal in the earths crust; |
|
|
|
|
the most recycled packaging material in the world; and |
|
|
|
|
attractive cost-to-weight ratio compared to other metals such as copper and tin. |
We have a variety of distinctive product and service capabilities, providing us with a strong
competitive position. Our main product lines are the following:
|
|
|
Finstock: Bare aluminum foil and sheet ranging in gauge from 0.002 to 0.007 is
widely used as a heat exchanger in air conditioners because it provides more heat
transfer area per unit of cost than any other material. Aluminum sheet and foil finstock
are used in commercial, residential and automotive applications. |
|
|
|
|
Semi-Rigid Containers: These products are typically made with harder alloys than
finstock although the range of gauges is similar, encompassing both foil and light sheet.
Formed, disposable aluminum containers are among the most versatile of all packages and
are widely used for pre-packaged foods, easily withstanding all normal extremes of
heating and freezing. |
|
|
|
|
Flexible Packaging: Aluminum foil is laminated to papers, paperboards and plastic
films to make flexible and semi-rigid pouches and cartons for a wide range of
food, drink, agricultural and industrial products. The laminating process is known as
converting, hence the term converter foil for rolled aluminum products used in this
application. |
|
|
|
|
Transformer Windings: Aluminum sheet cut into strips and insulated is widely used
as the conducting medium that forms the windings of electrical transformers widely used
on power grids. Aluminums relatively low cost is key to this application. |
Facilities. We operate four plants at three locations in the southeastern United States and
our divisional offices are located at our corporate headquarters in Franklin, Tennessee.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Approximate |
|
% of Total |
|
Number of |
Plant |
|
Location |
|
Capacity (lbs.)(1) |
|
Capacity |
|
Employees(2) |
|
Huntingdon-West |
|
Huntingdon, TN |
|
235 million |
|
|
48 |
% |
|
|
378 |
(3) |
Huntingdon-East |
|
Huntingdon, TN |
|
130 million |
|
|
26 |
% |
|
|
|
(3) |
Salisbury |
|
Salisbury, NC |
|
95 million |
|
|
19 |
% |
|
|
167 |
|
Newport |
|
Newport, AR |
|
35 million |
|
|
7 |
% |
|
|
103 |
|
Divisional Office |
|
Franklin, TN |
|
|
|
|
|
|
|
|
39 |
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
495 million |
|
|
100 |
% |
|
|
687 |
|
|
|
|
|
|
|
|
|
(1) |
|
Capacity varies with product mix and includes intra-company reroll. |
|
(2) |
|
Includes hourly and salaried employees as of December 31, 2008. |
|
(3) |
|
378 is the total for the Huntingdon site and includes 1 temporary employee. |
11
Huntingdon. Our largest production site is in Huntingdon, Tennessee, with an annual capacity
of 365 million pounds. The Huntingdon site is subject to a long-term lease arrangement with the
Industrial Development Board of the Town of Huntingdon, pursuant to which we functionally own the
facility and can acquire legal title for the nominal sum of $100. The site includes a long
established casting and rolling facility which was built in 1967 and acquired from Archer Aluminum
by Noranda in 1979, which we refer to as the East Plant. Construction began on a second plant in
1998 and production started in 2000 at a capital cost of $238 million, which we refer to as the
West Plant. The two plants are physically separate, but are operated with shared administration and
maintenance personnel, and with some sharing of production capabilities. The Huntingdon-West
facility is recognized as the most modern rolling facility in North America, and has the lowest
conversion cost (excluding metal) for foil stock production in North America according to CRU, an
independent business analysis and consultancy group focused in part on the mining and metals
sectors.
Salisbury.
This plant was originally constructed in 1965 and has annual capacity of approximately
95 million pounds. The Salisbury plant is one of the largest U.S. producers of intermediate width
light gauge product (0.000X thickness), typically sold to customers who laminate the foil with
paper, plastic or cardboard used in flexible packaging applications such as juice boxes. The
facility also has a tension leveling line which enables production of lithographic sheet, a
higher margin item used in the printing industry.
Newport. The Newport plant is a rolling and finishing operation only and relies on
intermediate gauge reroll supplied by Salisbury or Huntingdon. We believe this plant has the
widest light gauge mills in North America. The Newport plant has a production capacity of
approximately 35 million pounds annually.
12
Seasonality
We do not experience significant seasonality of demand. Our power contracts have seasonally
adjusted pricing which results in fluctuations in our cost of production; the rates from June to
September are approximately 45% higher than the rates from October to May.
Employees
As of December 31, 2008, we employed approximately 2,700 persons, including employees of our
joint ventures. On December 4, 2008, we announced a Company-wide workforce and business process
restructuring that has reduced our operating costs, conserved liquidity and improved operating
efficiencies. We expect this restructuring to generate cash cost savings and operating efficiencies
of approximately $23.0 million annually. The restructuring plan
involves a total staff reduction of approximately 338 employees and contract workers, or 18% of our
workforce. The reduction in the employee work force includes 228 affected employees in our upstream
business. These reductions occurred during the fourth quarter of 2008 and have continued in the
first quarter of 2009. The reductions at our downstream facilities in Huntingdon, Tennessee,
Salisbury, North Carolina, and Newport, Arkansas include 96 affected employees. These reductions
were substantially completed during the fourth quarter of 2008.
As of December 31, 2008, approximately 1,800 of our employees (approximately 66%) at various
sites were members of the following unions: the United Steelworkers of America; the International
Association of Machinists and Aerospace Workers; the University and Allied Workers Union (UAWU);
and the Union of Technical, Administrative and Supervisory Personnel
(UTASP). We believe we have been
successful in establishing productive working relationships with these unions. Within the
consolidated business segments, there has not been a labor disruption at any of the facilities
since 1996. Within the unconsolidated business segments of Gramercy and St. Ann, approximately 70%
and 83% of the workforce is unionized, respectively. Since we formed the joint venture in 2004, our
management has successfully negotiated a labor contract with the United Steelworkers at Gramercy
and labor contracts with each of the two Jamaican-based unions at St. Ann. We believe we have
established a good working relationship with each of these groups.
We are a party to six collective bargaining agreements, including three at our joint ventures,
which expire at various times. We entered into a five-year labor contract at New Madrid effective
September 1, 2007, which provides for an approximately 3% increase per year in compensation. Two
agreements with unions at St. Ann expired in 2007. We agreed to a new contract with the UTASP in
December 2008, but negotiations with the UAWU continue at the Industrial Disputes Tribunal,
Jamaicas primary labor arbitrator. We have occasionally
experienced brief work slowdowns in
connection with these negotiations. A work stoppage, although possible, is not anticipated. All
other collective bargaining agreements expire within the next five years. A new collective
bargaining agreement at our Newport rolling mill became effective June 1, 2008. The contract at our
Salisbury plant expires in the fourth quarter of 2009.
From time to time, there are shortages of qualified operators of metals processing equipment.
In addition, during periods of low unemployment, turnover among less-skilled workers can be
relatively high. We believe that our relations with our employees are satisfactory.
See Item 1A. Risk Factors-Risks Related to Our Business-The loss of certain members of our
management may have an adverse effect on our operating results and Item 1A. Risk Factors-Risks
Related to Our Business-We could experience labor disputes that disrupt our business.
Safety
Our goal is to provide an accident-free workplace. We are committed to continuing and
improving upon each facilitys focus on safety in the workplace. We have a number of safety
programs in place, which include regular weekly safety meetings and training sessions to teach
proper safe work procedures.
Our executive management, along with site managers and union leadership, are actively involved
in supporting and promoting the ongoing emphasis on workplace safety. Improvement in safety
performance is a key metric used in determining annual incentive awards for our salaried employees.
Research and Development
We do not incur material expenses in research and development activities but from time to time
participate in various research and development programs. We address research and development
requirements and product enhancement by maintaining a staff of technical support, quality assurance
and engineering personnel.
13
Additional Information
Noranda Aluminum Holding Corporation, which was formerly named Music City Holding Corporation,
was incorporated in Delaware on March 27, 2007. We file annual, quarterly and current reports and
other information with the SEC. You may read and copy any document we file with the SEC at the
SECs public reference room at 100 F Street, N.E., Washington, D.C. 20549. Please call the SEC at
1-800-SEC-0330 for further information on the public reference room. Our SEC filings are also
available to the public at the SECs website at http://www.sec.gov.
You may obtain copies of the information and documents incorporated by reference in this
filing at no charge by writing or telephoning us at the following address or telephone number:
Noranda Aluminum Holding Corporation
801 Crescent Centre Drive, Suite 600
Franklin, TN 37067
Attention: Chief Financial Officer
(615) 771-5700
We also maintain an Internet site at http://www.norandaaluminum.com. We will, as soon as
reasonably practicable after the electronic filing of our annual report on Form 10-K, quarterly
reports on Form 10-Q, current reports on Form 8-K and amendments to those reports if applicable,
make available such reports free of charge on our website. Our website and the information
contained therein or connected thereto shall not be deemed to be incorporated into Form 10-K.
14
ITEM 1A. RISK FACTORS
You should carefully consider the risk factors set forth below as well as the other information
contained in this Annual Report of
Form 10-K, including our consolidated financial statements and
related notes. The risks described below are not the only risks we face. Additional risks not
presently known to us or which we currently consider immaterial also may adversely affect us. If
any of these risks or uncertainties actually occurs, our business, financial condition and
operating results could be materially adversely affected. Past financial performance may not be a
reliable indicator of future performance and historical trends should not be used to anticipate
results or trends in future periods.
Risks Related to Our Business
Delays in restoring our New Madrid smelter to its full production capacity could materially and
adversely affect our business, financial condition, results of operations and cash flows.
As
a result of a major winter storm in Southeastern Missouri the week of
January 26, 2009, our New
Madrid, Missouri smelter facility experienced a power outage that damaged approximately 75% of New
Madrids plant capacity. Based on preliminary information and managements initial assessment,
Noranda expects that the smelter could return to full production during the second half of 2009
with partial capacity phased in during the intervening months. Restoration of capacity could take
longer if unforeseen issues arise with restart including but not limited to equipment damage and
large-scale pot failure and rebuild. At this time, the cost associated with the outage is unknown,
as we are still assessing the full impact on our operations. Delays in restoring capacity could
materially and adversely affect our business, financial condition, results of operations and cash
flows.
We hold pot line freeze insurance covering up to $77.0 million of losses, which management
expects to apply to costs of restoring and restarting the pot lines. We believe that insurance will
cover a substantial portion, if not all, of the cost of restoring capacity; however, there can be
no assurance that the full amount of the claim submitted by Noranda will be reimbursed, or
reimbursed in a timely manner, which could materially and adversely affect our business, financial
condition, results of operations and cash flows.
Cyclical fluctuations in the primary aluminum industry cause variability in our earnings and cash
flows.
Our operating results depend on the market for primary aluminum, which is a cyclical commodity
with prices subject to global market forces of supply and demand and other related factors such as
speculative activities by market participants, production activities by competitors, political and
economic conditions, as well as production costs in major production regions. A substantial
increase in primary aluminum production capacity could further affect prices. Prices have been
historically volatile. Over the past ten years, the average daily LME settlement price has ranged
from a low of $0.52 per pound in 1999 to a high of $1.49 per pound in July 2008.
In the second half of 2008, global economic contraction severely impacted the aluminum
industry. Driven by significant weakness in end-use markets such as housing and automotive,
aluminum prices experienced a profound decline. In addition, global inventories have grown to near
record levels as market demand has continued to decline. The LME price dropped 49% in the last five
months of 2008 to $0.65 per pound, to levels at which our production cash costs were higher than
our primary metal selling prices. The decline in LME price has had a significant negative impact on
our financial results. If LME prices do not increase, our business, financial condition, results of
operations and cash flows could be materially and adversely affected.
Although we have entered into fixed price aluminum sales swaps to manage our exposure to the
volatility of LME-based prices, we have hedged only 50% of our expected cumulative primary aluminum
shipments through 2012. We also may terminate or restructure our current hedges or enter into new
hedging arrangements in the future, which may not be beneficial, depending on subsequent LME price
changes. Thus, changes in aluminum prices could materially and adversely affect our business,
financial condition, results of operations and cash flows. A prolonged downturn in prices for
primary aluminum could significantly reduce the amount of cash available to us to meet our current
obligations and fund our long-term business strategies.
Our significant cost components, specifically our supply of alumina, which we own, and our New
Madrid power contract are not tied to the LME price of aluminum. As a result, as the LME prices
decrease, our profit margins are reduced which could materially and adversely affect our business,
financial condition, results of operations and cash flows.
15
A downturn in general economic conditions, as well as a downturn in the end-use markets for certain
of our products, could materially and adversely affect our business, financial condition, results
of operations and cash flows.
We are currently in a significant economic crisis that has substantially impacted our upstream
and downstream markets. Fourth quarter value-added primary and downstream volumes were down 30% and
12%, respectively, versus fourth quarter 2007. Continued decline in 2009 would have a corresponding negative
impact on our business, financial condition, results of operations and cash flows.
Historically, global supply and demand for primary aluminum have fluctuated in part due to
general economic and market conditions in the United States and other major global economies,
including China. In addition, certain end-use markets for our rolled products, such as the housing,
construction and transportation industries, experience demand cycles that are highly correlated to
the general economic environment. Economic downturns in regional and global economies or a decrease
in manufacturing activity in industries such as construction, packaging and consumer goods, all of
which are sensitive to a number of factors outside our control, could materially and adversely
affect our business, financial condition, results of operations or cash flows.
Losses caused by disruptions in the supply of electrical power could materially and adversely
affect our business, financial condition, results of operations and cash flows.
We are subject to losses associated with equipment shutdowns, which may be caused by the loss
or interruption of electrical power to our facilities due to unusually high demand, blackouts,
equipment failure, natural disasters or other catastrophic events. We use large amounts of
electricity to produce primary aluminum, and any loss of power which causes an equipment shutdown
can result in the hardening or freezing of molten aluminum in the pots where it is produced. If
this occurs, we may experience significant losses if the pots are damaged and require repair or
replacement, a process that could limit or shut down our production operations for a prolonged
period of time. During the week of January 26, 2009, power supply to our New Madrid smelter was
interrupted numerous times because of a severe ice storm in Southeastern Missouri. Although we had
full capability to continue full production throughout the storm, our electricity suppliers
inability to return power to the smelter in a timely fashion caused a loss of approximately 75% of
the smelter capacity. We continue to assess the damage from this significant event. Delay in
rebuilding and restarting from this event could have a material
adverse effect on our business,
financial condition, results of operations and cash flows.
Although we maintain property and business interruption insurance to mitigate losses resulting
from catastrophic events, we may be required to pay significant amounts under the deductible
provisions of those insurance policies. In addition, our coverage may not be sufficient to cover
all losses, or may not cover certain events. Certain of our insurance policies do not cover any
losses we may incur if our suppliers are unable to provide us with power during periods of
unusually high demand.
Our operations consume substantial amounts of energy and our profitability may decline if energy
costs rise.
Electricity and natural gas are essential to our businesses, which are energy intensive. The
costs of these resources can vary widely and unpredictably. The factors that affect our energy
costs tend to be specific to each of our facilities. Electricity is a key cost component at our New
Madrid smelter. We have a power purchase agreement with AmerenUE, pursuant to which we have agreed
to purchase substantially all of New Madrids electricity through May 2020. AmerenUE must obtain
the approval of the Missouri Public Service Commission to increase the rates that it charges. In
January 2009, the Missouri Public Service Commission approved a rate increase and a fuel adjustment
clause. The approved rate change increased our power costs by approximately 6%. The impact of an
increase in our costs due to the fuel adjustment clause cannot be estimated at this time. Our
electricity costs may increase further if AmerenUE applies for and is granted additional rate
increases in the future. Missouri legislative bodies are currently considering legislation that
would permit AmerenUE to include in its cost base financing costs for construction work in
progress. The passage of such legislation could materially increase our New Madrid annual power
costs. See Item 1. BusinessPrimary MetalUpstream BusinessRaw Materials and Supply and Item 7.
Managements Discussion and Analysis of Financial Condition and Results of OperationsCompany
OverviewProduction Costs for additional details.
Electricity is also a key cost component at our rolling mill facilities. Electricity is
purchased through medium-term contracts at competitive industrial rates from regional utilities
supplied through local distributors. If we are unable to obtain power at affordable rates upon
termination of these contracts, we may be forced to curtail or idle a portion of our production
capacity, which would lower our revenues and adversely affect the profitability of our operations.
Natural gas is the largest cost component at our Gramercy refinery and a key cost component at
our rolling mill facilities. Our Gramercy refinery has contracts to guarantee secure supply from
two suppliers at an index-based price. See Item 1. BusinessPrimary MetalUpstream BusinessRaw
Materials and Supply for additional details. Our downstream business
purchases natural gas on the open market. The price of natural gas can be particularly
volatile. As a result, our natural gas costs may fluctuate dramatically, and we may not be able to
mitigate the effect of higher natural gas costs on our cost of sales. Any substantial increases in
energy costs could cause our operating costs to increase and could materially and adversely affect
our business, financial condition, results of operations and cash flows. We enter into financial
swaps to offset changes in natural gas prices.
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Fuel is a substantial component of the cost structure at our St. Ann bauxite mine. Fuel is
generally linked to the price of oil. Our fuel costs at St. Ann may fluctuate, and we may not be
able to mitigate the effect of higher fuel costs. Our fuel is provided under an indexed-based
contract. See Item 1. Business-Primary Metal-Upstream Business-Raw Materials and Supply for
additional details. Changes in the index will have an impact on our cost structure. Any increases
in fuel costs could cause our operating costs to increase and could materially and adversely affect
our business, financial condition, results of operations and cash flows.
We may encounter increases in the cost of raw materials, which could cause our cost of goods sold
to increase, thereby materially and adversely affecting our business, financial condition, results
of operations or cash flows and limiting our operating flexibility.
We require substantial amounts of raw materials in our business, consisting principally of
bauxite, alumina, primary aluminum, recycled aluminum and aluminum scrap. We receive alumina at
cost plus freight from our Gramercy refinery. The alumina that we receive from
Gramercy is purchased under a take-or-pay contract. We are obligated to take receipt of our share
of the alumina production at Gramercy, even if such amounts are in excess of our requirements. As costs increase at Gramercy, including natural gas
prices, our cost of sales increases, which could materially and adversely affect our business,
financial condition, results of operations and cash flows. This
contract could potentially require us to sell excess alumina at market prices that could be
substantially lower than our cash cost of production which could materially and adversely affect
our business, financial condition, results of operations and cash flows.
Prices for the raw materials used by our downstream business, including primary aluminum,
recycled aluminum and alloying elements, are subject to continuous volatility and may increase from
time to time. Our sales are generally made on the basis of a margin over metal price, but if
other raw material prices increase we may not be able to pass on the entire cost of the increases
to our customers or offset fully the effects of high raw materials costs through productivity
improvements, which could materially and adversely affect our business, financial condition,
results of operations or cash flows. In addition, a sustained material increase in raw materials
prices may cause some of our customers to substitute other materials for our products.
Our hedging activities may not be effective in reducing the variability of our revenues.
We have entered into derivative transactions related to a substantial portion of our expected
primary aluminum shipment volumes through 2012, which enables us to receive a minimum price for
such portion of our expected shipments. If we do not undertake further hedging activities, we will
continue to have price risk with respect to the unhedged portion of our primary aluminum shipments.
In addition, our actual future shipment volumes may be higher or lower than we estimated. Further,
the derivative instruments we utilize for our hedging activities are based on posted market prices
for primary aluminum, which may differ from the prices that we realize in our operations. As a
result of these factors, our hedging activities may be less effective than expected in reducing the
economic variability of our future revenues. We have hedged only 50% of our expected cumulative
primary aluminum shipments through 2012.
Our hedges, which are structured as fixed price aluminum sale swaps, had a value of $401.9
million at December 31, 2008. This derivative asset reflects the present value of the difference
between the current forward price curve for aluminum and the price of our aluminum hedges. We are
under no obligation under our existing senior secured credit facilities, our outstanding notes or
otherwise to maintain our existing hedging arrangements or to enter into further hedging
arrangements. Future market prices for aluminum could decline materially, reducing our revenues and
cash flows. For additional information regarding our hedging activities, see Item 7A. Quantitative
and Qualitative Disclosures About Market Risk-Commodity Price Risks.
Subsequent to December 31, 2008, we entered into fixed price aluminum purchase swaps covering
approximately 523.6 million pounds of aluminum purchases in 2010, 2011 and 2012 at approximately
$0.75 per pound in order to lock in some of the asset value of our
current hedges. This action is based on managements expectation
of higher future LME prices which would decrease the value of our
current hedges. If
managements expectation proves incorrect, the hedges will not offset all of a decline in prices.
This result could materially and adversely affect our business, financial condition, results of
operations and cash flows.
We face risks relating to our joint ventures that we do not entirely control.
Some of our activities are, and will in the future be, conducted through entities that we do
not entirely control or wholly own. These entities include our Gramercy and St. Ann joint ventures.
Risks we face in connection with these joint ventures include the following:
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Under the governing documents for these joint ventures, we do not solely determine
certain key matters, such as the timing and amount of cash distributions from these
entities or the terms on which they supply us with raw material. As a result, our
ability to generate cash from and set supply terms with these entities may be more
restricted than if they were wholly owned entities. |
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In the event our joint venture partner is not able to meet its obligations under the
governing documents, the activities of the joint ventures may be disrupted or we may be
required to make significant cash investments in order to protect our interests. |
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Pursuant to the agreement governing the joint ventures, we are currently in a period
of renegotiation with our joint venture partner concerning the future of the joint
ventures after December 31, 2010. These negotiations may not conclude successfully and,
in that case, may result in changes in cost or supply of the raw materials that we
purchase from these joint ventures. |
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We may be required to make cash contributions to the joint ventures on a regular
basis in order to provide for their ongoing operational costs, maintenance capital
expenditure and working capital needs. To the extent these needs exceed the joint
ventures third-party revenues, we may be required to make a significant cash investment. |
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The agreements governing the joint ventures contain restrictions on our ability to
transfer our interest in the joint ventures, including a right of first refusal to our
joint venture partner, a requirement that the transferee have a minimum level of tangible
net worth and other requirements. |
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St. Ann pays the GOJ according to a negotiated fiscal structure with multiple
components. St. Ann is currently in the process of negotiating revisions to this fiscal
structure. See Item 1. Business-Primary Metal-Upstream Business-St. Ann Bauxite Mine.
Possible revisions could result in a net increase in our per pound net cash cost to
produce primary aluminum. If this increase is substantial, it could materially and
adversely affect our business, financial condition, results of operations and cash flows. |
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Approximately 50% of the bauxite mined at St. Ann is sold to a third-party.
Revenues from these sales reduce the net cost of bauxite to Gramercy. We have a sales
contract for 2009 and 2010 with this third-party purchaser. In the event the third-party
purchaser is unable to honor that contract, or renew the contract after 2010, the cost of
our bauxite could increase, which could materially and adversely affect our business,
financial condition, results of operations and cash flows. |
We may be unable to continue to compete successfully in the highly competitive markets in which we
operate.
We are engaged in a highly fragmented and competitive industry. We compete with a number of
large, well-established companies in each of the markets in which we operate. Our upstream business
competes with a large number of other value-added metals producers on an international, national,
regional and local basis. We also compete, to a much lesser extent, with primary metals producers,
who typically sell to very large customers requiring regular shipments of large volumes of metals.
Our downstream business competes in the production and sale of rolled aluminum products with a
number of other aluminum rolling mills, including large, single-purpose sheet mills, continuous
casters and other multi-purpose mills. Aluminum also competes with other materials, such as steel,
copper, plastics, composite materials and glass, among others, for various applications. In the
past, for certain applications customers have demonstrated a willingness to substitute other
materials for aluminum. In both businesses, some of our competitors are larger than us and have
greater financial and technical resources than we do. These larger competitors may be better able
to withstand reductions in price or other adverse industry or economic conditions. A current or new
competitor may also add or build new capacity, which could diminish our profitability by decreasing
price. New competitors could emerge from within North America or globally, including China. If we
do not compete successfully, our business, financial condition, results from operations and cash
flows could be materially and adversely affected.
In addition, our downstream business competes with other rolled products suppliers,
principally multi-purpose mills, on the basis of quality, price, timeliness of delivery,
technological innovation and customer service. One primary competitive factor, particularly in the
flat rolled business, is price. We may be required in the future to reduce fabrication prices or
shift our production to products that generally yield lower fabrication prices in order to remain
at full capacity, which could impact our level of profitability. In addition, technological
innovation is important to our customers and if we are unable to lead or effectively meet new
innovations to meet our customers needs, our financial performance could be materially and
adversely impacted. Increased competition in any of our businesses could have a material and
adverse effect on our business, financial condition, results of operations and cash flows.
Due to the fall-off in demand of our upstream and downstream products in the fourth quarter of
2008, the competitive landscape has become more challenging. Although 2009 contract pricing has
increased on average over 2008, spot pricing has declined. Without a recovery of demand in 2009,
contract negotiations during 2009 for 2010 volume will be more difficult. Loss of volume during
contract negotiations in a declining environment is a threat that could materially and adversely
affect our business, financial condition, results of operations and cash flows.
Aluminum may become less competitive with alternative materials, which could reduce our share of
industry sales, lower our selling prices and reduce our sales volumes.
Aluminum competes with other materials such as steel, copper, plastics, composite materials
and glass for various applications. Higher aluminum prices relative to substitute materials tend to
make aluminum products less competitive with these alternative materials. Environmental or other
regulations may increase our costs and be passed on to our customers, making our products less
competitive. The willingness of customers to accept aluminum substitutions, or the ability of large
customers to exert leverage in the marketplace to affect pricing for fabricated aluminum products,
could result in a reduced share of industry sales or reduced prices for our products and services,
which could decrease revenues or reduce volumes, either of which could materially and adversely
affect our business, financial condition, results of operations and cash flows.
18
If we were to lose order volumes from any of our largest customers, our revenues and cash flows
could be reduced.
Our business is exposed to risks related to customer concentration. In 2008, our ten largest
customers were responsible for 31% of our consolidated revenues. No one customer accounted for more
than 5% of our consolidated revenues in 2008. A loss of order volumes from, or a loss of industry
share by, any major customer could materially and adversely affect our financial condition and
results of operations by lowering sales volumes, increasing costs and lowering profitability. In
addition, our customers may become involved in bankruptcy or insolvency proceedings or default on
their obligations to us. Our balance sheet reflected an allowance for doubtful accounts totaling
$0.2 million at December 31, 2007 and $1.6 million at December 31, 2008.
We do not have long-term contractual arrangements with a significant majority of our customers, and
our revenues and cash flows could be reduced if our customers switch their suppliers.
A significant majority of our customer contracts have a term of one year or less, although we
have long-term relationships with many of our customers. Many of these customers purchase products
and services from us on a purchase order basis and may choose not to continue to purchase our
products and services. The loss of these customers or a significant reduction in their purchase
orders could have a material and adverse impact on our sales volume and business, or cause us to
reduce our prices, diminishing profitability.
Our business requires substantial capital investments that we may be unable to fulfill.
Our operations are capital intensive. Capital expenditures were $41.6 million, $41.9 million
and $51.7 million for 2006, 2007 and 2008, respectively, excluding our joint ventures. Including
50% of our joint ventures capital expenditures, capital expenditures were $53.0 million, $52.3
million and $66.5 million for 2006, 2007 and 2008, respectively.
We may not generate sufficient operating cash flows and our external financing sources may not
be available in an amount sufficient to enable us to make anticipated capital expenditures, service
or refinance our indebtedness or fund other liquidity needs. If we are unable to make upgrades or
purchase new plant and equipment, our business, financial condition, results of operations and cash
flows could be materially and adversely affected by higher maintenance costs, lower sales volumes
due to the impact of reduced product quality and other competitive influences.
We may be materially and adversely affected by environmental, safety, production and product
regulations or concerns.
Our operations are subject to a wide variety of U.S. federal, state, local and non-U.S.
environmental laws and regulations, including those governing emissions to air, discharges to
waters, the generation, use, storage, transportation, treatment and disposal of hazardous materials
and wastes and employee health and safety matters. Compliance with environmental laws and
regulations can be costly, and we have incurred and will continue to incur costs, including capital
expenditures, to comply with these requirements. As these regulatory costs increase and are passed
through to our customers, our products may become less competitive than other materials, which
could reduce our sales. If we are unable to comply with environmental laws and regulations, we
could incur substantial costs, including fines and civil or criminal sanctions, or costs associated
with upgrades to our facilities or changes in our manufacturing processes in order to achieve and
maintain compliance. In addition, environmental requirements change frequently and have tended to
become more stringent over time. We cannot predict what environmental laws or regulations will be
enacted or amended in the future, how existing or future laws or regulations will be interpreted or
enforced, or the amount of future expenditures that may be required to comply with such laws or
regulations. Our costs of compliance with current and future environmental requirements could
materially and adversely affect our business, financial condition, results of operations and cash
flows.
In addition, as an owner and operator of real property and a generator of hazardous waste, we
may be subject to environmental cleanup liability, regardless of fault, pursuant to Superfund or
analogous state or non-U.S. laws. Thus, we could incur substantial costs, including cleanup costs
and costs arising from third-party property damage or personal injury claims, relating to
environmental contamination at properties currently or formerly operated by us or at third-party
sites at which wastes from our operations have been disposed. Contaminants have been discovered in
the soil and/or groundwater at some of our facilities. The discovery of additional contaminants or
the imposition of additional cleanup obligations at these or other sites could result in
significant liability. In addition, because we use or process hazardous substances in our
operations, we may be liable for personal injury claims or workers compensation claims relating to
exposure to hazardous substances.
Xstrata has agreed to indemnify us through May 2010 from certain environmental liabilities
relating to Xstratas operation of the business. If Xstrata becomes unable to, or otherwise does
not, comply with its indemnity obligations, or if certain environmental conditions or other
liabilities for which we are obligated are not subject to indemnification, we could be subject to
significant unforeseen liabilities.
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Some of our facilities are located in areas that have been subject to natural disasters. Future
natural disasters in these areas could damage our facilities and disrupt our operations.
Our aluminum smelter is located in New Madrid, Missouri on the banks of the Mississippi River
and near the New Madrid fault line, in an area that may be subject to natural disasters such as
floods, tornados, ice storms and earthquakes. As experienced during the January 2009 ice storm and
subsequent power outages at our New Madrid facility, when such a disaster occurs, it can damage the
facility in question and disrupt our production of aluminum. Our bauxite mine is located in St.
Ann, Jamaica and our refinery is located in Gramercy, Louisiana, areas that may be exposed to
hurricanes. In addition, our other facilities may be subject to natural disasters. We maintain
insurance to protect us from events that may be caused by floods, earthquakes, tornados and
hurricanes in amounts that we believe are commercially reasonable and sufficient to protect our
interests. There can be no assurance, however, that such insurance would be available on a timely
basis or adequate to completely reimburse us for the losses that might be sustained or to provide
funds for the reconstruction of our facilities, and in any event such
insurance would not enable us to immediately reconstruct our facilities to avoid a
suspension or disruption of our business while reconstruction proceeded to completion or
alternative sourcing was located. In addition, our hedging arrangements could require us to deliver
aluminum even if we are unable to produce such aluminum, which could cause us to incur unexpected
costs in purchasing aluminum on the open market.
Our business is subject to unplanned business interruptions which may adversely affect our
performance.
The production of aluminum is subject to unplanned events such as accidents, supply
interruptions, transportation interruptions, human error, mechanical failure and other
contingencies. Operational malfunctions or interruptions at one or more of our facilities could
cause substantial losses in our production capacity. For example, during January 2009, an ice storm
caused a power outage at our New Madrid smelter, causing a loss of approximately 75% of the
smelters capacity. As such events occur, we may experience substantial business loss and the need
to purchase one of our integrated raw materials at prices substantially higher than our normal cost
of production, which could materially and adversely affect our business, financial condition,
results of operations and cash flows. Furthermore, our vertical integration may cause operational
malfunctions or interruptions at an upstream facility to materially
and adversely affect the performance or operation of our downstream facilities. Such
interruptions may harm our reputation among actual and potential customers, potentially resulting
in a loss of business. Although we maintain property and business interruption insurance to
mitigate losses resulting from catastrophic events, we may be required to pay significant amounts
under the deductible provisions of those insurance policies. In addition, our coverage may not be
sufficient to cover all losses, or may not cover certain events. To the extent these losses are not
covered by insurance, our financial condition, results of operations and cash flows could be
materially and adversely affected.
We could experience labor disputes that disrupt our business.
As of December 31, 2008, approximately 66% of our employees are represented by unions or
equivalent bodies and are covered by collective bargaining or similar agreements which are subject
to periodic renegotiation. Collective bargaining agreements for all of our union employees expire
within the next five years. A new collective bargaining agreement at our Newport rolling mill,
where approximately 120 employees are represented by the International Association of Machinists,
became effective on June 1, 2008. Two collective bargaining agreements at our St. Ann joint venture
expired in 2007. Consistent with Jamaican labor practices, negotiations with each union were
protracted. As of the date of this report, our UAWU contract is still unresolved and is in
arbitration at the Industrial Disputes Tribunal. We have occasionally experienced brief work
slowdowns in connection with these negotiations. The contract at the Salisbury plant expires in the
fourth quarter of 2009.
Labor negotiations may not conclude successfully and, in that case, may result in a
significant increase in the cost of labor or may break down and result in work stoppages or labor
disturbances, disrupting our operations. Any such cost increases, stoppages or disturbances could
materially and adversely affect our business, financial condition, results of operations or cash
flows by limiting plant production, sales volumes and profitability.
Our operations have been and will continue to be exposed to various business and other risks,
changes in conditions and events beyond our control in foreign countries.
We are, and will continue to be, subject to financial, political, economic and business risks
in connection with our non-U.S. operations. We have made investments and carry on production
activities outside the United States via our joint venture bauxite mining operations in St. Ann,
Jamaica. In addition to the business risks inherent in operating outside the United States,
economic conditions may be more volatile, legal and regulatory systems less developed and
predictable and the possibility of various types of adverse governmental action more pronounced.
In addition, our revenues, expenses, cash flows and results of operations could be affected by
actions in foreign countries that more generally affect the global market for primary aluminum,
including inflation, fluctuations in currency and interest rates, competitive factors, civil unrest
and labor problems. Our operations and the commercial markets for our
products could also be materially and adversely
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affected by acts of war, terrorism or the threat of any of these events as
well as government actions such as controls on imports, exports and prices, tariffs, new forms of
taxation or changes in fiscal regimes and increased government regulation in countries engaged in
the manufacture or consumption of aluminum products. Unexpected or uncontrollable events or
circumstances in any of these markets could materially and adversely affect our business, financial
condition, results of operations or cash flows.
The loss of certain members of our management may have an adverse effect on our operating results.
Our success will depend, in part, on the efforts of our senior management and other key
employees. These individuals possess sales, marketing, engineering, manufacturing, financial and
administrative skills that are critical to the operation of our business. If we lose or suffer an
extended interruption in the services of one or more of our senior officers, our business,
financial condition, results of operations and cash flows may be materially and adversely affected.
Moreover, the market for qualified individuals may be highly competitive and we may not be able to
attract and retain qualified personnel to replace or succeed members of our senior management or
other key employees, should the need arise.
Past and future acquisitions or divestitures may adversely affect our financial condition.
We have grown partly through the acquisition of other businesses, including our joint venture
businesses acquired in 2004. As part of our strategy, we may continue to pursue acquisitions,
divestitures or strategic alliances, which may not be completed or, if completed, may not be
ultimately beneficial to us. There are numerous risks commonly encountered in business
combinations, including the risk that we may not be able to complete a transaction that has been
announced, effectively integrate
businesses acquired or generate the cost savings and synergies anticipated. Failure to do so
could materially and adversely affect our business, financial condition, results of operations and
cash flows.
The insurance that we maintain may not fully cover all potential exposures.
We maintain property, casualty and workers compensation insurance, but such insurance does
not cover all risks associated with the hazards of our business and is subject to limitations,
including deductibles and maximum liabilities covered. We may incur losses beyond the limits, or
outside the coverage, of our insurance policies, including liabilities for environmental compliance
or remediation. In addition, from time to time, various types of insurance for companies in our
industries have not been available on commercially acceptable terms or, in some cases, have not
been available at all. In the future, we may not be able to obtain coverage at current levels, and
our premiums may increase significantly on coverage that we maintain. For example, our $77.0
million pot line freeze coverage may not cover all of our losses of the outage caused by the January 2009 ice storm.
In addition, the
outage may have an impact on our ability in the future to obtain insurance at similar levels and
costs which could materially and adversely affect our business, financial condition, results of
operations and cash flows.
Neither our historical nor our pro forma financial information may be representative of results we
would have achieved as an independent company or our future results.
Certain of the historical financial information we have included in this filing has been
derived from Noranda Aluminum, Inc.s predecessor and pre-predecessor consolidated financial
statements and does not necessarily reflect what our results of operations, financial position or
cash flows would have been had we been an independent company during the periods presented. For
this reason, as well as the inherent uncertainties of our business, the historical financial
information does not necessarily indicate what our results of operations, financial position, cash
flows or costs and expenses will be in the future. Although our pro forma adjustments reflect
certain changes that have occurred in our capital and cost structure as a result of the acquisition
by Apollo and other adjustments, they do not necessarily indicate the actual changes in capital and
cost structure that may follow from the acquisition by Apollo and as we operate as an independent
company.
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Risks Related to our Indebtedness
We have substantial indebtedness, which could adversely affect our ability to meet our obligations
under the notes and may otherwise restrict our activities.
We have substantial indebtedness. As of December 31, 2008, our total indebtedness was $1,346.6
million (net of unamortized discount of $1.8 million). Based on the amount of indebtedness
outstanding and interest rates at December 31, 2008, our annualized cash interest expense is
approximately $74.2 million, all of which represents interest expense on floating-rate obligations
(and thus is subject to increase in the event interest rates were to rise), prior to any
consideration of the impact of interest rate swaps. Of this amount, we have the right under the
applicable indebtedness to pay approximately $52.0 million by issuing additional indebtedness
rather than in cash. In the event we exercise such right, our debt will increase. Our subsidiaries
ability to generate sufficient cash flow from operations to make scheduled payments on their and
our debt depends on a range of economic, competitive and business factors, many of which are
outside their and our control. Our subsidiaries inability to generate cash flow sufficient to
satisfy their and our debt obligations, or to refinance their and our obligations on commercially
reasonable terms, could materially and adversely affect our business, financial condition, results
of operations or cash flows and could require us and our subsidiaries to do one or more of the
following:
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raise additional capital through debt or equity issuances or both; |
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cancel or scale back current and future business initiatives; or |
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sell businesses or properties. |
Our and our subsidiaries substantial indebtedness could have important consequences,
including:
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making it more difficult for us to satisfy our obligations under our indebtedness; |
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limiting our ability to borrow money for our working capital, capital expenditures,
debt service requirements or other corporate purposes; |
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requiring our subsidiaries to dedicate a substantial portion of their cash flow to
payments on their and our indebtedness, which will reduce the amount of cash flow
available for working capital, capital expenditures, product development and other
corporate requirements; |
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increasing our vulnerability to general economic and industry conditions; |
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placing us at a competitive disadvantage to our less leveraged competitors; |
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limiting our ability to respond to business opportunities; and |
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subjecting us and our subsidiaries to restrictive covenants, which, if we and our
subsidiaries fail to comply with these covenants, could result in an event of default
under their and our debt which, if not cured or waived, could materially and adversely
affect our business, financial condition, results of operations and cash flows. |
Because Noranda HoldCo is the sole obligor on the HoldCo notes, and its subsidiaries do not
guarantee its obligations under the HoldCo notes or have any obligation with respect to the HoldCo
notes, the HoldCo notes are structurally subordinated to the debt and liabilities of its
subsidiaries and joint ventures.
Noranda HoldCo has no operations of its own and derives all of its revenues and cash flow from
its subsidiaries. Our subsidiaries and joint ventures are separate and distinct legal entities and
have no obligation, contingent or otherwise, to pay any amounts due pursuant to the HoldCo notes,
or to make any funds available therefore, whether by dividends, loans, distributions or other
payments.
As of December 31, 2008, the aggregate amount of indebtedness and other liabilities of our
subsidiaries (including trade payables) structurally senior to the HoldCo notes was approximately
$1,679.3 million. Further, approximately $25.0 million was undrawn under the existing senior
secured credit facilities and our subsidiaries are liable with respect to any liabilities we may
incur in
connection with our hedging activities (discussed below). We had $7.0 million in outstanding
letters of credit at December 31, 2008, which reduced our availability under the existing senior
secured credit facilities to $18.0 million. Holders of the HoldCo notes will not have any claim as
creditors against our subsidiaries or joint ventures. None of our subsidiaries or joint ventures
guarantee our obligations under the HoldCo notes. The HoldCo notes are structurally subordinated to
any existing and future indebtedness and other liabilities of any of our subsidiaries and joint
ventures, even if those obligations do not constitute indebtedness.
Any right that we have to receive any assets of any of our subsidiaries and joint ventures
upon the liquidation or reorganization of those subsidiaries and joint ventures, and the consequent
rights of holders of the HoldCo notes to realize proceeds from the sale of any of those
subsidiaries and joint ventures assets, will be effectively subordinated to the claims of those
entities creditors, including holders of existing notes, lenders under the existing senior secured
facilities, trade creditors and holders of preferred equity interests of those entities. In the
event of a bankruptcy, liquidation or reorganization of any of our subsidiaries or joint ventures,
these entities will pay the holders of their debts,
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holders of preferred equity interests and their
trade creditors before they will be able to distribute any of their assets to us. Moreover, Noranda
HoldCo is a guarantor of the existing senior secured credit facilities and the AcquisitionCo notes,
and as such, is an obligor of any indebtedness outstanding under such credit facilities and notes
and has pledged all of its equity interests in Noranda AcquisitionCo to secure its obligations
under the existing senior secured credit facilities. As of December 31, 2008, there was a $393.5
million term B loan outstanding, $225.0 million revolving credit
facility outstanding, and $18.0 million available for borrowing under the existing senior
secured credit facilities. Accordingly, there might only be a limited amount of assets available to
satisfy your claims as a holder of the HoldCo notes upon an acceleration of the maturity of the
HoldCo notes. We cannot assure you that if our subsidiaries and joint ventures have their debt
accelerated we will be able to repay the HoldCo notes. We also cannot assure you that our and our
subsidiaries assets will be sufficient to fully repay the HoldCo notes and our subsidiaries other
indebtedness.
Restrictive covenants under the indentures governing the notes and the existing senior secured
credit facilities may adversely affect our operational flexibility.
The terms of the indentures governing the notes and the existing senior secured credit
facilities contain, and any future indebtedness we incur may contain, a number of restrictive
covenants that impose significant operating and financial restrictions on us and our
subsidiaries, including restrictions on our and our subsidiaries ability to, among other things:
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incur or guarantee additional debt; |
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pay dividends or make distributions to our stockholders; |
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repurchase or redeem capital stock; |
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make loans, capital expenditures, acquisitions or investments; |
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sell assets including stock of subsidiaries; |
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create or incur liens; |
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merge or consolidate with other companies or transfer all or substantially all of
our assets; |
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enter into transactions with our affiliates; and |
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engage in certain business activities. |
As
a result of these covenants, we are limited in the manner in which we conduct our
business, and we may be unable to engage in favorable business activities or finance future
operations or capital needs.
A failure to comply with the covenants contained in the existing senior secured credit
facilities and the indentures governing the notes or any future indebtedness could result in an
event of default under the existing senior secured credit facilities, the indentures governing the
notes or such future indebtedness, which, if not cured or waived, could have a material adverse
affect on our business, financial condition and results of operations. In the event of any default
under the existing senior secured credit facilities, the indentures governing the notes or our
other indebtedness, our and our subsidiaries debt holders and lenders:
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will not be required to lend any additional amounts to us and our subsidiaries; |
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could elect to declare all borrowings outstanding, together with accrued and unpaid
interest and fees, to be due and payable; |
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may have the ability to require us to apply all of our available cash to repay
these borrowings; or |
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may prevent us and our subsidiaries from making debt service payments under our and
our subsidiaries other agreements, including the indentures governing the notes, any of
which could result in an event of default under the notes. |
If the indebtedness under the existing senior secured credit facilities or our other
indebtedness, including the notes, were to be accelerated, there can be no assurance that our and
our subsidiaries assets would be sufficient to repay such indebtedness in full.
Despite our substantial indebtedness, we and our subsidiaries may still be able to incur
significantly more debt. This could increase the risks associated with our substantial leverage,
including our ability to service our indebtedness.
The terms of the indentures governing the notes contain, and the existing senior secured
credit facilities contain, restrictions on our and/or our subsidiaries ability to incur additional
indebtedness. These restrictions are subject to a number of important qualifications and
exceptions, and the indebtedness incurred in compliance with these restrictions could be
substantial. Accordingly, we and our subsidiaries could incur significant additional indebtedness
in the future, much of which could constitute secured or senior indebtedness. At December 31, 2008,
Noranda AcquisitionCo had $18.0 million available for additional borrowing and potential letters of
credit under the existing revolving credit facility, all of which would be secured. The more
leveraged we and our subsidiaries become, the more we and our subsidiaries, and in turn our
security holders, become exposed to the risks described above under We have substantial
indebtedness, which could adversely affect our ability to meet our obligations under the notes and
may otherwise restrict our activities.
23
Repayment of our debt, including the notes, is dependent on cash flow generated by our
subsidiaries.
Noranda AcquisitionCo
is the issuer of the Senior Floating Rate Notes due
2015, and Noranda HoldCo is the issuer of the Senior Floating Rate Notes due
2014, collectively referred to as the Issuers. The Issuers are holding companies with no
operations or assets of their own. Our subsidiaries and joint ventures own all of our assets and
conduct substantially all of our operations. Accordingly, repayment of our indebtedness, including
the notes, is dependent, to a significant extent, on the generation of cash flow by our
subsidiaries and joint ventures and their ability to make such cash available to us, by dividend,
debt repayment or otherwise.
Our subsidiaries and joint ventures may not be able to, or may not be permitted to, make
distributions to enable us to make payments in respect of our indebtedness, including the notes.
Each subsidiary and joint venture is a distinct legal entity and, under certain circumstances,
legal and contractual restrictions may limit our ability to obtain cash from them. The terms of the
existing senior secured credit facilities and the terms of the indentures governing the notes significantly restrict our subsidiaries from paying dividends and otherwise transferring assets to
us. The terms of each of those debt instruments provide our subsidiaries with baskets that can be
used to make certain types of restricted payments, including dividends or other distributions to
us. For example, pursuant to the indenture governing the AcquisitionCo notes, the ability of
Noranda AcquisitionCo and its subsidiaries to make such payments is governed by a formula based on
50% of its consolidated net income (as defined in such indenture). In addition, as a condition to
making such payments to Noranda HoldCo based on such formula, Noranda AcquisitionCo must have a
fixed charge coverage ratio of at least 2.0 to 1 after giving effect to any such payments.
We cannot assure you that our subsidiaries will have sufficient payment capacity under the
existing senior secured credit facilities or the notes in order to make funds available to us to
pay interest on the notes or make payments upon a change of control or payments at the maturity of
the notes. In particular, the HoldCo notes mature earlier than the AcquisitionCo notes, and there
is no assurance that we will have sufficient capacity under our baskets for the AcquisitionCo notes
to repay the principal amount of the HoldCo notes due at maturity. In addition, the terms of any
future indebtedness incurred by us or any of our subsidiaries may include additional restrictions
on our and their ability to make funds available to us to make payments on the notes, which may be
more restrictive than those contained in the terms of the existing senior secured credit facilities
or the existing notes.
In the event the Issuers do not have sufficient cash available to make any required payments
on the notes, with respect to interest payments, they may elect to pay AcquisitionCo PIK interest
and/or HoldCo PIK interest, or in the case of interest or other payments they and their
subsidiaries will be required to adopt one or more alternatives, such as refinancing all of their
and their subsidiaries indebtedness, obtaining the consents from the lenders in respect of that
indebtedness, selling equity securities or seeking capital contributions from their affiliates.
None of their affiliates is obligated to make any capital contributions, loans or other payments to
them with respect to their obligations on the notes.
Further, we cannot assure you that any of the foregoing actions could be effected on
satisfactory terms, if at all, or that any of the foregoing actions would enable us to refinance
our or our subsidiaries indebtedness or pay the required amounts on the notes, or that any such
actions would be permitted by the terms of the indentures governing the notes or the terms of any
other debt of ours or our subsidiaries then in effect.
While the indentures governing the notes limit the ability of our subsidiaries and joint
ventures to incur consensual restrictions on their ability to pay dividends or make other
intercompany payments to us, these limitations are subject to certain qualifications and
exceptions. In the event that we do not receive distributions from our subsidiaries or joint
ventures, we may be unable to make required principal and interest payments on our indebtedness,
including the notes.
Our variable-rate indebtedness subjects us to interest rate risk, which could cause our annual debt
service obligations to increase significantly.
Substantially all of our and our subsidiaries indebtedness, including the notes and
borrowings under the existing senior secured credit facilities, are subject to variable rates of
interest and expose us to interest rate risk. If interest rates increase, our debt service
obligations on the variable rate indebtedness would increase, resulting in a reduction of our net
income, even if the amount borrowed remains the same. As of December 31, 2008, outstanding
debt was $1,346.6 million. A 1% increase in the interest rate would increase our annual
interest expense by $13.5 million, prior to any consideration of the impact of interest rate swaps.
24
If we or our subsidiaries default on obligations to pay other indebtedness, we may not be able to
make payments on the notes.
Any default under the agreements governing our or our subsidiaries indebtedness, including a
default under the existing senior secured credit facilities that is not waived by the required
lenders, and the remedies sought by the holders of such indebtedness could prohibit us from making
payments of principal, premium, if any, or interest on the notes and could substantially decrease
the market value of the notes. If we and our subsidiaries are unable to generate sufficient cash
flow and are otherwise unable to obtain funds necessary to meet required payments of principal,
premium, if any, or interest on our and their indebtedness, or if we or our subsidiaries otherwise
fail to comply with the various covenants in the instruments governing our and their indebtedness
(including the existing senior secured credit facilities and the
indentures governing the notes), we and our subsidiaries could be in default under the terms of the agreements governing
such indebtedness. In the event of such default, the holders of such indebtedness could elect to
declare all the funds borrowed thereunder to be due and payable, together with accrued and unpaid
interest. More specifically, the lenders under the existing revolving credit facility could elect
to terminate their commitments and cease making further loans, such lenders along with the
lenders under the existing term loan could institute foreclosure proceedings against our and our
subsidiaries assets, and we and our subsidiaries could be forced into bankruptcy or liquidation.
We may in the future need to seek waivers from the required lenders under the existing senior
secured credit facilities to avoid being in default. If we and our subsidiaries breach the
covenants under the existing senior secured credit facilities and seek a waiver, we and our
subsidiaries may not be able to obtain a waiver from the required lenders. If this occurs, we and
our subsidiaries would be in default under the existing senior secured credit facilities, the
lenders could exercise their rights as described above, and we and our subsidiaries could be forced
into bankruptcy or liquidation.
We may not be able to generate sufficient cash to service all of our indebtedness, including the
notes, and may be forced to take other actions to satisfy our obligations under our indebtedness
that may not be successful.
The Issuers have no operations of their own and conduct their operations through their
operating subsidiaries and joint ventures. As a result, we depend on those entities for dividends
and other payments to generate the funds necessary to meet our financial obligations, including
payments on our indebtedness. We cannot be certain that our earnings and the earnings of our
operating subsidiaries will be sufficient to allow us to make payments in respect of the notes and
meet our other obligations.
Our subsidiaries ability to generate cash from operations will depend upon, among other
things:
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their future financial and operating performance, which will be affected by
prevailing economic conditions and financial, business, regulatory and other factors,
many of which are beyond their control; and |
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the future availability of borrowings under the existing senior secured credit
facilities, which depends on, among other things, complying with the covenants in the
existing senior secured credit facilities. |
We cannot assure you that our business will generate sufficient cash flow from operations, or
that future borrowings will be available to us under the existing senior secured credit facilities
or otherwise, in an amount sufficient to fund our liquidity needs, including the payment of
principal and interest on the notes. See Cautionary Statement Concerning Forward-Looking
Statements and Item 7. Managements Discussion and Analysis of Financial Condition and Results of
Operations-Liquidity and Capital Resources.
If our and our subsidiaries cash flows and capital resources are insufficient to service our
indebtedness, we may be forced to reduce or delay capital expenditures, sell assets, seek
additional capital or restructure or refinance our indebtedness, including the notes. These
alternative measures may not be successful and may not permit us to meet our scheduled debt service
obligations. Our ability to restructure or refinance our debt will depend on the condition of the
capital markets and our financial condition at such time. Any refinancing of our debt could be at
higher interest rates and may require us to comply with more onerous covenants, which could further
restrict our and our subsidiaries business operations. In addition, the terms of existing or
future debt agreements, including the existing senior secured credit facilities and the indentures
governing the notes, may restrict us from adopting some of these alternatives. In the absence of
such operating results and resources, we could face substantial liquidity problems and might be
required to dispose of material assets or operations to meet our debt service and other
obligations. We may not be able to consummate those dispositions for fair market value or at all.
Furthermore, any proceeds that we could realize from any such dispositions may not be adequate to
meet our debt service obligations then due. Also, Apollo has no continuing obligation to provide us
or our subsidiaries with debt or equity financing.
Federal and state statutes may allow courts, under specific circumstances, to void the notes and/or
the guarantees and require noteholders to return payments received.
The issuance of the notes and the incurrence of the guarantees of the notes may be subject to
review under federal and state fraudulent transfer and conveyance statutes in a bankruptcy,
liquidation or reorganization case or if a lawsuit, including under circumstances in which
bankruptcy is not involved, were commenced at some future date by us or on behalf of our unpaid
creditors. Under the federal bankruptcy laws and comparable provisions of state fraudulent transfer
and fraudulent conveyance laws, a court may void or otherwise decline
to enforce
25
the notes and/or
the guarantees or a court may subordinate the notes and/or the guarantees to the Issuers and their
subsidiaries existing and future indebtedness.
While the relevant laws may vary from state to state, a court might void or otherwise decline
to enforce the notes or the guarantees if it found that when the notes were issued or the
guarantees were incurred, or, in some states, when payments became due under the notes or the
guarantees, an Issuer or any of the guarantors received less than reasonably equivalent value or
fair consideration and either:
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the applicable Issuer or guarantor was insolvent or rendered insolvent by reason of
such incurrence; or |
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the applicable Issuer or guarantor was engaged in a business or transaction for
which its remaining assets constituted unreasonably small capital; or |
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the applicable Issuer or guarantor intended to incur, or believed or reasonably
should have believed that it would incur, debts beyond its ability to pay such debts as
they mature; or |
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the applicable Issuer or guarantor was a defendant in an action for money damages,
or had a judgment for money damages docketed against it if, in either case, after final
judgment, the judgment is unsatisfied. |
A court might also void the notes or guarantees without regard to the above factors, if it found that an Issuer or guarantor, as applicable, issued the notes or incurred a guarantee
with actual intent to hinder, delay or defraud our creditors.
A court would likely find that an Issuer or a guarantor did not receive reasonably equivalent
value or fair consideration for the notes or such a guarantee if it did not substantially benefit
directly or indirectly from the issuance of the notes or the applicable guarantee. As a general
matter, value is given for a note if, in exchange for the note, property is transferred or an
antecedent debt is satisfied. A debtor may not be considered to have received value in connection
with a debt offering if the debtor uses the proceeds of that offering to make a dividend payment or
otherwise retire or redeem equity securities issued by the debtor.
The measures of insolvency for purposes of fraudulent conveyance laws vary depending upon the
law of the particular jurisdiction that is being applied. Generally, however, an entity would be
considered insolvent if:
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the sum of its debts, including subordinated and contingent liabilities, was
greater than the fair saleable value of its assets; |
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the present fair saleable value of its assets was less than the amount that would
be required to pay its probable liability on its existing debts, including subordinated
and contingent liabilities, as they become absolute and mature; or |
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it could not pay its debts as they become due. |
We cannot be certain as to the standards a court would use to determine whether or not an
Issuer or a guarantor was solvent at the relevant time, or regardless of the standard used, that
the issuance of the notes or the incurrence of the guarantees would not be subordinated to our
other debt.
In the event of a finding that a fraudulent conveyance or transfer has occurred, the court may
void, or hold unenforceable, the notes and/or the guarantees, which could mean that you may not
receive any payments on the notes and the court may direct you to repay any amounts that you have
already received from the Issuers and the guarantors for the benefit of their creditors.
Furthermore, the holders of voided notes would cease to have any direct claim against the Issuers
and the guarantors. Consequently, each Issuers assets would be applied first to satisfy its other
liabilities, before any portion of its assets could be applied to the payment of the notes.
Sufficient funds to repay the notes may not be available from other sources. Moreover, the voidance
of the notes could result in an event of default with respect to its other debt that could result
in acceleration of such debt (if not otherwise accelerated due to
insolvency or other proceedings).
Although each guarantee entered into by a subsidiary will contain a provision intended to
limit that guarantors liability to the maximum amount that it could incur without causing the
incurrence of obligations under its guarantee to be a fraudulent transfer, such a provision may not
be effective to protect those guarantees from being voided under fraudulent transfer law, or it may
reduce that guarantors obligation to an amount that effectively makes its guarantee worthless.
Certain restrictive covenants in the indentures governing the notes will be suspended if the notes
achieve investment grade ratings.
Most
of the restrictive covenants in the indentures governing the notes
will not apply if and for so
long as the notes achieve investment grade ratings from Moodys and S&P and no default or event of
default has occurred. If these restrictive covenants cease to apply, we may take actions, such as
incurring additional debt, undergoing a change of control transaction or making certain dividends
or distributions that would otherwise be prohibited under, or would otherwise require a prepayment
offer to noteholders under, the indentures governing the notes. Ratings are given by these rating
agencies based upon analyses that include many subjective factors. We cannot assure you that the
notes will (or will not) achieve investment grade ratings, nor can we assure you that investment
grade ratings, if granted, will reflect all of the factors that would be important to holders of
the notes.
26
Our ability to generate the significant amount of cash needed to pay interest and principal on the
notes and service our other debt and our ability to refinance all or a portion of our indebtedness
or obtain additional financing depends on many factors beyond our control.
Our ability to make scheduled payments on, or to refinance our obligations under, our debt
will depend on our financial and operating performance, which, in turn, will be subject to
prevailing economic and competitive conditions and to financial and business factors, many of which
may be beyond our control, including those described under Risks Related to Our Business above.
If our cash flow and capital resources are insufficient to fund our debt service obligations,
we may be forced to reduce or delay capital expenditures, sell assets, seek to obtain additional
equity capital or restructure our debt. In the future, our cash flow and capital resources may not
be sufficient for payments of interest on and principal of our debt, and such alternative measures
may not be successful and may not permit us to meet our scheduled debt service obligations.
The existing senior secured revolving credit facility will mature in 2013 and the existing
senior secured term loan facility will mature in 2014. As a result, we may be required to refinance
any outstanding amounts under those facilities prior to the maturity dates of the notes. We cannot
assure you that we will be able to refinance any of our indebtedness or obtain additional
financing. As a result, we could face substantial liquidity problems and might be required to
dispose of material assets or operations to meet our debt service and other obligations. The
existing senior secured credit facilities and the indentures governing the notes will restrict our
ability to dispose of assets and use the proceeds from any such dispositions. We cannot assure you
we will be able to consummate any sales of assets, or if we do, what the timing of such sales will
be or whether the proceeds that we realize will be adequate to meet debt service obligations when
due.
ITEM 1B. UNRESOLVED STAFF COMMENTS
Not applicable.
ITEM 2. PROPERTIES
Our upstream business is a vertically integrated producer of primary aluminum, consisting of a
bauxite mine, an alumina refinery and an aluminum smelter. We have a 50% joint venture interest in
the bauxite mining operation in Jamaica, a 50% joint venture interest in the alumina refinery in
Gramercy, Louisiana and we own the smelter in New Madrid, Missouri.
Our downstream business is a manufacturer of aluminum foil and light sheet, which consists of
four rolling mill facilities. We own and operate four rolling mills located in the southeastern
United States, two in Huntingdon, Tennessee, and one each in Salisbury, North Carolina and Newport,
Arkansas, with a combined annual production capacity of approximately 495 million pounds, depending
on product-mix.
Our corporate headquarters is located in Franklin, Tennessee and consists of leased office
space aggregating approximately 30 thousand square feet.
For
additional information about the location and productive capacity of
our facilities see Item 1. Business. See
Item 1A. Risk Factors Risks Related to Our
Business-Delays in restoring our New Madrid smelter to its full production
capacity could materially and adversely affect our business, financial condition, results of
operations and cash flows for a discussion of the impact of the January 2009 power outage at
our New Madrid smelter.
ITEM 3. LEGAL PROCEEDINGS
From time to time, we are involved in a variety of claims, lawsuits and other disputes arising
in the ordinary course of business. We believe the resolution of these matters and the incurrence
of their related costs and expenses should not have a material adverse effect on our consolidated
financial position, results of operations or liquidity. While it is not feasible to predict the
outcome of all pending suits and claims, the ultimate resolution of these matters as well as future
lawsuits could have a material adverse effect on our business, financial condition, results of
operations or reputation.
ITEM 4. SUBMISSION OF MATTERS TO A VOTE OF SECURITY HOLDERS
No matters were submitted to a vote of our security holders during the fourth quarter of 2008.
27
PART II
ITEM 5. MARKET FOR REGISTRANTS COMMON EQUITY, RELATED STOCKHOLDER MATTERS, AND ISSUER PURCHASES
OF EQUITY SECURITIES
The Companys common stock is not traded on any stock exchange and has no established public
trading market. Investment funds associated with Apollo own approximately 98.5% of our capital
stock. The remainder of our capital stock is held by members of our management.
Holders
As of January 31, 2009 there were a total of 26 holders of the Companys common stock.
Dividends
The payment of any cash dividend on our common stock is considered a restricted payment under
our credit facilities and the indentures governing our notes, and we are restricted from paying any
cash dividend on our common stock unless we satisfy certain conditions, including financial tests
and the absence of any event of default.
On June 7, 2007, Noranda HoldCo issued the HoldCo notes. Noranda HoldCo used the proceeds from
the offering of the HoldCo notes, as well as $4.3 million of cash on hand, to pay a $216.1 million
net cash distribution to its stockholders, which included Apollo and certain members of its
management, to make a cash payment of $4.1 million to its optionholders (as part of an adjustment
to preserve the value of the Noranda HoldCo options following the dividend), and to pay for fees
and expenses related to the offering of the HoldCo notes. As used in this report the term Special
Dividend means the payments to stockholders and optionholders, along with the related financing.
Our Board of Directors declared and we paid a $102.2 million cash dividend ($4.70 per share)
in June 2008.
Securities authorized for issuance under equity compensation plans
See Item 11. Executive Compensation-Elements used to Achieve Compensation Objectives for a
description of our equity compensation plan.
ITEM 6. SELECTED FINANCIAL DATA
Selected Historical Consolidated Financial Data
Noranda HoldCo, Noranda AcquisitionCo and Noranda Intermediate Holding Corporation were formed
in 2007 in connection with the Apollo Acquisition and did not engage in any business or other
activities prior to the Apollo Acquisition except in connection with their formation, the Apollo
Transactions and the Special Dividend described elsewhere in this report. Accordingly, for the
purposes of this report, all financial and other information herein relating to periods prior to
the completion of the Apollo Transactions and the Special Dividend is that of Noranda Aluminum,
Inc.
Prior to December 31, 2005, Xstrata accumulated a 19.9% ownership in Falconbridge Limited,
which owned 100% of Noranda Aluminum, Inc. at that time. On August 15, 2006, through a tender
offer, Xstrata effectively acquired the remaining 80.1% of shares of Falconbridge Limited, which
resulted in Noranda Aluminum, Inc. being Xstratas wholly owned subsidiary (the Xstrata
Acquisition).
The financial information as of and for the years ended December 31, 2004 and 2005 and for the
period from January 1, 2006 to August 15, 2006 includes the results of operations, cash flows and
financial condition for Noranda Aluminum, Inc. on a basis reflecting the historical carrying values
of Noranda Aluminum, Inc. prior to the Xstrata Acquisition and is referred to as Pre-predecessor.
The financial information for the periods from August 16, 2006 to December 31, 2006 and from
January 1, 2007 to May 17, 2007, and as of December 31, 2006 includes the results of operations,
cash flows and financial condition for Noranda Aluminum, Inc. on a basis reflecting the stepped-up
values of Noranda Aluminum, Inc. prior to the Apollo Acquisition, but subsequent to the Xstrata
Acquisition, and is referred to as Predecessor. The financial information for the periods from
May 18, 2007 to December 31, 2007, for the year ended December 31, 2008, and as of December 31,
2007 and December 31, 2008 include the results of operations, cash flows and financial condition
for Noranda Aluminum Holding Corporation on a basis reflecting the impact of the purchase
allocation of the Apollo Acquisition, and is referred to as Successor.
The consolidated statements of operations data for the year ended December 31, 2008, the
periods from January 1, 2006 to August 15, 2006, from August 16, 2006 to December 31, 2006, from
January 1, 2007 to May 17, 2007 and from May 18, 2007 to December 31, 2007 and the consolidated
balance sheet data as of December 31, 2007 and 2008 have been derived from our audited consolidated
financial statements included elsewhere in this report. The consolidated statement of operations
data for the years ended December 31, 2004 and 2005 and
28
the consolidated balance sheet data as of
December 31, 2004, 2005, and 2006 have been derived from our audited consolidated financial
statements which are not included in this report.
Management also has presented certain supplemental pro forma condensed consolidated statements
of operations. The supplemental pro forma condensed consolidated statements of operations include
pro forma adjustments that we believe are (i) directly attributable to the Apollo Transactions and
the Special Dividend, (ii) factually supportable and (iii) expected to have a continuing impact on
the consolidated results. We believe that the assumptions used to derive the unaudited pro forma
condensed consolidated statement of operations are reasonable given the information available;
however, such assumptions are subject to change and the effect of any such change could be
material.
The supplemental pro forma condensed consolidated statements of operations for the years ended
December 31, 2006 and December 31, 2007 are based on the historical consolidated statements of
operations for the Pre-predecessor period from January 1, 2006 to August 15, 2006 and the
Predecessor period from August 16, 2006 to December 31, 2006 and the Predecessor period from
January 1, 2007 to May 17, 2007 and the Successor for the period from May 18, 2007 to December 31,
2007, respectively, and give effect to the Apollo Transactions and Special Dividend as if they had
occurred on January 1, 2006.
The supplemental pro forma condensed consolidated statement of operations is presented for
information purposes only and is not intended to represent or be indicative of the consolidated
results of operations that we would have reported had the Apollo Transactions and the Special
Dividend been completed for the periods presented, nor are they necessarily indicative of future
results.
The following tables present our selected historical consolidated financial data. This
information should be read in conjunction with Item 7. Managements Discussion and Analysis of
Financial Condition and Results of Operations and with the audited consolidated financial
statements of Noranda Aluminum, Inc. and Noranda Aluminum Holding Corporation and their notes
included elsewhere in this report, as well as the other financial information included in this
report.
29
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Pro Forma |
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Pro Forma |
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Pre-predecessor |
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Predecessor |
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Pre-predecessor |
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and Predecessor |
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and Successor |
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Successor |
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For the year |
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For the year |
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For the year |
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For the year |
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For the year |
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ended |
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ended |
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ended |
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ended |
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ended |
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December 31, |
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December 31, |
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December 31, |
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December 31, |
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December 31, |
(in
millions) |
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2004 |
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2005 |
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2006 |
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2007 |
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2008 |
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$ |
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$ |
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$ |
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$ |
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$ |
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Statement of Operations Data: |
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Sales |
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919.1 |
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1,026.4 |
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1,312.7 |
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1,395.1 |
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1,266.4 |
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Operating costs and expenses |
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Cost of sales |
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829.5 |
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929.5 |
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1,133.8 |
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1,205.3 |
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1,122.7 |
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Selling, general and administrative expenses |
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33.3 |
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23.8 |
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40.1 |
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56.5 |
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73.8 |
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Goodwill impairment |
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25.5 |
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Other charges (recoveries), net |
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1.6 |
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(0.6 |
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(0.5 |
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|
|
|
|
|
|
|
|
|
|
|
|
862.8 |
|
|
|
954.9 |
|
|
|
|
1,173.3 |
|
|
|
|
1,261.3 |
|
|
|
1,222.0 |
|
|
|
|
|
|
|
|
|
|
Operating income |
|
|
56.3 |
|
|
|
71.5 |
|
|
|
|
139.4 |
|
|
|
|
133.8 |
|
|
|
44.4 |
|
Other expenses (income) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense, net |
|
|
27.3 |
|
|
|
28.5 |
|
|
|
|
112.7 |
|
|
|
|
109.0 |
|
|
|
89.2 |
|
(Gain) loss on derivative instruments and hedging activities |
|
|
(0.5 |
) |
|
|
(7.9 |
) |
|
|
|
22.0 |
|
|
|
|
44.1 |
|
|
|
69.9 |
|
Gain on settlement of contract |
|
|
(129.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Equity in net loss (income) of investments in affiliates |
|
|
0.4 |
|
|
|
(9.8 |
) |
|
|
|
(9.2 |
) |
|
|
|
(11.5 |
) |
|
|
(7.7 |
) |
Other, net |
|
|
12.6 |
|
|
|
0.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations before income taxes |
|
|
145.5 |
|
|
|
60.1 |
|
|
|
|
13.9 |
|
|
|
|
(7.8 |
) |
|
|
(107.0 |
) |
Income tax expense (benefit) |
|
|
57.0 |
|
|
|
18.6 |
|
|
|
|
0.8 |
|
|
|
|
1.7 |
|
|
|
(32.9 |
) |
|
|
|
|
|
|
|
|
|
Income (loss) from continuing operations |
|
|
88.5 |
|
|
|
41.5 |
|
|
|
|
13.1 |
|
|
|
|
(9.5 |
) |
|
|
(74.1 |
) |
Discontinued operations, net of tax effects |
|
|
(65.7 |
) |
|
|
8.8 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) for the period |
|
|
22.8 |
|
|
|
50.3 |
|
|
|
|
13.1 |
|
|
|
|
(9.5 |
) |
|
|
(74.1 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
|
|
Pre-predecessor |
|
|
and Predecessor |
|
|
and Successor |
|
Successor |
|
|
As of and for |
|
As of and for |
|
|
As of and for |
|
|
As of and for |
|
As of and for |
|
|
the year |
|
the year |
|
|
the year |
|
|
the year |
|
the year |
|
|
ended |
|
ended |
|
|
ended |
|
|
ended |
|
ended |
|
|
December 31, |
|
December 31, |
|
|
December 31, |
|
|
December 31, |
|
December 31, |
(in
millions) |
|
2004 |
|
2005 |
|
|
2006 |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Balance Sheet Data(3): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
|
1.1 |
|
|
|
1.4 |
|
|
|
|
40.5 |
|
|
|
|
75.6 |
|
|
|
184.7 |
|
Property, plant and equipment, net |
|
|
520.8 |
|
|
|
528.7 |
|
|
|
|
672.8 |
|
|
|
|
657.8 |
|
|
|
599.6 |
|
Total assets |
|
|
1,024.6 |
|
|
|
988.1 |
|
|
|
|
1,616.7 |
|
|
|
|
1,650.5 |
|
|
|
1,936.2 |
|
Long-term debt (including current portion)(1) |
|
|
329.5 |
|
|
|
252.0 |
|
|
|
|
160.0 |
|
|
|
|
1,151.7 |
|
|
|
1,346.6 |
|
Common stock subject to redemption |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2.0 |
|
Shareholders (deficiency) equity |
|
|
(15.2 |
) |
|
|
472.3 |
|
|
|
|
1,008.5 |
|
|
|
|
(0.1 |
) |
|
|
36.6 |
|
Working capital(2) |
|
|
173.2 |
|
|
|
127.5 |
|
|
|
|
201.7 |
|
|
|
|
211.5 |
|
|
|
336.0 |
|
Financial and Other Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash Flow Data(3): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating activities |
|
|
1.2 |
|
|
|
57.2 |
|
|
|
|
189.7 |
|
|
|
|
202.0 |
|
|
|
65.5 |
|
Investing activities |
|
|
(52.9 |
) |
|
|
(17.8 |
) |
|
|
|
(52.3 |
) |
|
|
|
(1,192.6 |
) |
|
|
(51.1 |
) |
Financing activities |
|
|
20.7 |
|
|
|
(41.1 |
) |
|
|
|
(98.2 |
) |
|
|
|
1,028.8 |
|
|
|
94.7 |
|
Shipments (pounds in millions) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
External customers |
|
|
492.5 |
|
|
|
502.7 |
|
|
|
|
496.5 |
|
|
|
|
523.4 |
|
|
|
509.5 |
|
Intersegment |
|
|
56.4 |
|
|
|
43.5 |
|
|
|
|
58.5 |
|
|
|
|
31.2 |
|
|
|
80.4 |
|
|
|
|
|
|
|
|
|
|
Total |
|
|
548.9 |
|
|
|
546.2 |
|
|
|
|
555.0 |
|
|
|
|
554.6 |
|
|
|
589.9 |
|
Downstream |
|
|
383.3 |
|
|
|
392.2 |
|
|
|
|
409.3 |
|
|
|
|
371.6 |
(4) |
|
|
346.1 |
|
|
|
|
(1) |
|
Long-term debt includes long-term debt due to related parties and to third parties,
including current installments of long-term debt. For the Successor period, long-term debt
does not include issued undrawn letters of credit under our existing $250.0 million revolving
credit facility. |
|
(2) |
|
Working capital is defined as current assets net of current liabilities. |
|
(3) |
|
Historical balance sheet and cash flow data is presented. |
|
(4) |
|
Excludes shipments related to brokered metal sales representing sales of $8.1 million for
the period from January 1, 2007 to May 17, 2007 and $43.2 million for the period from May 18,
2007 to December 31, 2007. |
30
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
Predecessor |
Successor |
|
|
|
|
|
|
|
Period from |
|
|
|
|
|
|
Period from |
|
As of and |
|
|
|
|
|
|
|
August 16, 2006 to |
|
|
|
|
|
|
May 18, 2007 to |
|
for the year |
|
|
Period from |
|
|
December 31, 2006 |
|
Period from |
|
|
December 31, 2007 |
|
ended |
|
|
January 1, 2006 to |
|
|
and as of |
|
January 1, 2007 to |
|
|
and as of |
|
December 31, |
(in
millions) |
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Statement of Operations Data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales |
|
|
816.0 |
|
|
|
|
496.7 |
|
|
|
527.7 |
|
|
|
|
867.4 |
|
|
|
1,266.4 |
|
Operating costs and expenses |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
660.6 |
|
|
|
|
409.0 |
|
|
|
424.5 |
|
|
|
|
768.0 |
|
|
|
1,122.7 |
|
Selling, general and administrative expenses |
|
|
23.9 |
|
|
|
|
14.0 |
|
|
|
16.8 |
|
|
|
|
39.2 |
|
|
|
73.8 |
|
Goodwill impairment |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
25.5 |
|
Other (recoveries) charges, net |
|
|
(0.1 |
) |
|
|
|
(0.5 |
) |
|
|
|
|
|
|
|
(0.5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
684.4 |
|
|
|
|
422.5 |
|
|
|
441.3 |
|
|
|
|
806.7 |
|
|
|
1,222.0 |
|
|
|
|
|
|
|
|
|
|
Operating income |
|
|
131.6 |
|
|
|
|
74.2 |
|
|
|
86.4 |
|
|
|
|
60.7 |
|
|
|
44.4 |
|
Other expenses (income) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense, net |
|
|
12.7 |
|
|
|
|
6.4 |
|
|
|
6.2 |
|
|
|
|
67.2 |
|
|
|
89.2 |
|
Loss (gain) on derivative instruments and hedging
activities |
|
|
16.6 |
|
|
|
|
5.4 |
|
|
|
56.6 |
|
|
|
|
(12.5 |
) |
|
|
69.9 |
|
Equity in net income of investments in affiliates |
|
|
(8.3 |
) |
|
|
|
(3.2 |
) |
|
|
(4.3 |
) |
|
|
|
(7.3 |
) |
|
|
(7.7 |
) |
|
|
|
|
|
|
|
|
|
Income (loss) before income taxes |
|
|
110.6 |
|
|
|
|
65.6 |
|
|
|
27.9 |
|
|
|
|
13.3 |
|
|
|
(107.0 |
) |
Income tax expense (benefit) |
|
|
38.7 |
|
|
|
|
23.6 |
|
|
|
13.6 |
|
|
|
|
5.1 |
|
|
|
(32.9 |
) |
|
|
|
|
|
|
|
|
|
Net income (loss) for the period |
|
|
71.9 |
|
|
|
|
42.0 |
|
|
|
14.3 |
|
|
|
|
8.2 |
|
|
|
(74.1 |
) |
|
|
|
|
|
|
|
|
|
Balance sheet data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
|
|
|
|
|
|
40.5 |
|
|
|
|
|
|
|
|
75.6 |
|
|
|
184.7 |
|
Property, plant and equipment, net |
|
|
|
|
|
|
|
672.8 |
|
|
|
|
|
|
|
|
657.8 |
|
|
|
599.6 |
|
Total assets |
|
|
|
|
|
|
|
1,616.7 |
|
|
|
|
|
|
|
|
1,650.5 |
|
|
|
1,936.2 |
|
Long-term debt (including current portion)(1). |
|
|
|
|
|
|
|
160.0 |
|
|
|
|
|
|
|
|
1,151.7 |
|
|
|
1,346.6 |
|
Common stock subject to redemption |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2.0 |
|
Shareholders equity (deficiency) |
|
|
|
|
|
|
|
1,008.5 |
|
|
|
|
|
|
|
|
(0.1 |
) |
|
|
36.6 |
|
Working capital(2) |
|
|
|
|
|
|
|
201.7 |
|
|
|
|
|
|
|
|
211.5 |
|
|
|
336.0 |
|
Cash flow data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating activities |
|
|
81.9 |
|
|
|
|
107.8 |
|
|
|
41.2 |
|
|
|
|
160.8 |
|
|
|
65.5 |
|
Investing activities |
|
|
(20.5 |
) |
|
|
|
(31.8 |
) |
|
|
5.1 |
|
|
|
|
(1,197.7 |
) |
|
|
(51.1 |
) |
Financing activities |
|
|
(37.7 |
) |
|
|
|
(60.5 |
) |
|
|
(83.7 |
) |
|
|
|
1,112.5 |
|
|
|
94.7 |
|
Financial and other data: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Average realized Midwest transaction price (4) |
|
|
1.19 |
|
|
|
|
1.20 |
|
|
|
1.31 |
|
|
|
|
1.21 |
|
|
|
1.21 |
|
Net cash cost for primary aluminum (per pound shipped)
(5) |
|
|
|
|
|
|
|
|
|
|
|
0.74 |
|
|
|
|
0.76 |
|
|
|
0.81 |
|
Shipments (pounds in millions) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
External customers |
|
|
308.8 |
|
|
|
|
187.7 |
|
|
|
202.3 |
|
|
|
|
321.1 |
|
|
|
509.5 |
|
Intersegment |
|
|
36.3 |
|
|
|
|
22.2 |
|
|
|
12.1 |
|
|
|
|
19.1 |
|
|
|
80.4 |
|
|
|
|
|
|
|
|
|
|
Total |
|
|
345.1 |
|
|
|
|
209.9 |
|
|
|
214.4 |
|
|
|
|
340.2 |
|
|
|
589.9 |
|
Downstream |
|
|
259.1 |
|
|
|
|
150.2 |
|
|
|
135.6 |
(3) |
|
|
|
236.0 |
(3) |
|
|
346.1 |
|
|
|
|
(1) |
|
Long-term debt includes long-term debt due to related parties and to third parties, including
current installments of long-term debt. For the successor period, long-term debt does not
include issued undrawn letters of credit under our existing $250.0 million revolving credit
facility. |
|
(2) |
|
Working capital is defined as current assets net of current liabilities. |
|
(3) |
|
Excludes shipments related to brokered metal sales representing sales of $8.1 million for the
period from January 1, 2007 to May 17, 2007 and $43.2 million for the period from May 18, 2007
to December 31, 2007. |
|
(4) |
|
The price for primary aluminum consists of two components: the price quoted for primary
aluminum ingot on the LME and the Midwest transaction premium,
a premium to LME price reflecting domestic market dynamics as well as the cost of shipping and
warehousing, the sum of which is known as the MWTP. As
approximately 80% of our value-added products are sold at the prior months MWTP, we calculate
a realized MWTP which reflects the specific pricing of sale transactions in each period. |
|
(5) |
|
Unit net cash cost for primary aluminum per pound represents our net cash costs of producing
commodity grade aluminum as priced on the LME plus the Midwest premium. We have provided unit
net cash cost per pound of aluminum shipped because we believe it provides investors with
additional information to measure our operating performance. Using this metric, investors are
able to assess the prevailing LME price plus Midwest premium per pound versus our unit net
cash costs per pound shipped. Unit net cash cost per pound is positively or negatively
impacted by changes in production and sales volumes, natural gas and oil related costs,
seasonality in our electrical contract rates, and increases or decreases in other production
related costs. |
|
|
|
Unit net cash costs is not a measure of financial performance under U.S. GAAP and may not be
comparable to similarly titled measures used by other companies in our industry. Unit net cash
costs per pound shipped should not be considered in isolation from or as an alternative to any
performance measures derived in accordance with U.S. GAAP. Unit net cash costs per pound shipped
has limitations as an analytical tool and you should not consider it in isolation or as a
substitute for analysis of our results under U.S. GAAP. |
31
The following table summarizes the unit net cash costs for primary aluminum for the upstream
segment for the periods presented:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
|
Successor |
|
|
|
|
|
|
|
|
Period from |
|
|
Period from |
|
For the |
|
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
year ended |
|
|
May 17, 2007 |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
|
|
|
|
Total upstream cash cost (in millions) |
|
$ |
158.8 |
|
|
|
$ |
259.3 |
|
|
$ |
478.2 |
|
Total shipments (pounds in millions) |
|
|
214.4 |
|
|
|
|
340.2 |
|
|
|
589.9 |
|
|
|
|
|
|
|
Net upstream cash cost for primary aluminum |
|
$ |
0.74 |
|
|
|
$ |
0.76 |
|
|
$ |
0.81 |
|
|
|
|
|
|
|
The following table reconciles the upstream segments cost of sales to the total upstream cash cost
for primary aluminum for the periods presented (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
|
Successor |
|
|
|
|
|
|
|
|
Period from |
|
|
Period from |
|
For the |
|
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
year ended |
|
|
May 17, 2007 |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
Upstream cost of sales |
|
|
186.6 |
|
|
|
|
335.3 |
|
|
|
525.2 |
|
Downstream cost of sales |
|
|
237.9 |
|
|
|
|
432.7 |
|
|
|
597.5 |
|
|
|
|
|
|
|
Total cost of sales |
|
|
424.5 |
|
|
|
|
768.0 |
|
|
|
1,122.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream cost of sales |
|
|
186.6 |
|
|
|
|
335.3 |
|
|
|
525.2 |
|
LIFO and lower of cost or market adjustments (a) |
|
|
(0.7 |
) |
|
|
|
2.5 |
|
|
|
(30.5 |
) |
Fabrication premium (b) |
|
|
(18.1 |
) |
|
|
|
(27.3 |
) |
|
|
(40.5 |
) |
Depreciation expense-upstream |
|
|
(20.8 |
) |
|
|
|
(51.2 |
) |
|
|
(70.3 |
) |
Joint ventures impact (c) |
|
|
(8.6 |
) |
|
|
|
(13.6 |
) |
|
|
(13.1 |
) |
Selling, general and administrative expenses (d) |
|
|
4.4 |
|
|
|
|
7.7 |
|
|
|
4.4 |
|
Intersegment eliminations (e) |
|
|
16.0 |
|
|
|
|
5.9 |
|
|
|
103.0 |
|
|
|
|
|
|
|
Total upstream cash cost of primary aluminum |
|
|
158.8 |
|
|
|
|
259.3 |
|
|
|
478.2 |
|
|
|
|
|
|
|
|
|
|
(a) |
|
Reflects the conversion from LIFO to FIFO method of inventory costing, including
removing the effects of adjustments to reflect the lower of cost, or market value. |
|
(b) |
|
Our value-added products, such as billet, rod and foundry, earn a fabrication premium
over MWTP. To allow comparison of our upstream per unit costs to the MWTP, we exclude the
fabrication premium in determining upstream cash costs for primary aluminum. |
|
(c) |
|
Our upstream business is fully integrated from bauxite mined by St. Ann to alumina
produced by Gramercy to primary aluminum metal manufactured by our aluminum smelter in New
Madrid, Missouri. To reflect the underlying economics of the vertically integrated
upstream business, this adjustment reflects the favorable impact that third-party joint
venture sales have on our upstream cash cost for primary aluminum. |
|
(d) |
|
Represents certain selling, general and administrative costs which management
believes are a component of upstream cash costs for primary aluminum, but which are not
included in cost of goods. |
|
(e) |
|
Reflects the FIFO-basis cost of sales associated with transfers from upstream to
downstream, as those costs are reflected in downstream cost of sales. This amount includes
the elimination of the effects of intercompany profit in inventory at each balance sheet
date. |
32
SUPPLEMENTAL PRO FORMA CONDENSED CONSOLIDATED STATEMENT OF OPERATIONS
FOR THE YEAR ENDED DECEMBER 31, 2007
(in millions)
The following unaudited pro forma condensed consolidated statement of operations for the year
ended December 31, 2007 is based on the historical consolidated statements of operations of the
Predecessor period from January 1, 2007 to May 17, 2007 and the Successor period from May 18, 2007
to December 31, 2007 and gives effect to the Apollo Transactions and the Special Dividend as if
they had occurred on January 1, 2007.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pro Forma Noranda |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Aluminum Holding |
|
|
Predecessor |
Successor |
|
|
|
|
|
Corporation |
|
|
Period from |
|
|
Period from |
|
|
|
|
|
Year |
|
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
Pro Forma |
|
ended |
|
|
May 17, 2007(1) |
|
|
December 31, 2007(1) |
|
adjustments |
|
December 31, 2007 |
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
$ |
|
$ |
|
|
|
|
|
|
Sales |
|
|
527.7 |
|
|
|
|
867.4 |
|
|
|
|
|
|
|
1,395.1 |
|
Operating costs and expenses |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
424.5 |
|
|
|
|
768.0 |
|
|
|
12.8 |
(2) |
|
|
1,205.3 |
|
Selling, general and administrative expenses |
|
|
16.8 |
|
|
|
|
39.2 |
|
|
|
0.5 |
(3) |
|
|
56.5 |
|
Other charges (recoveries), net |
|
|
|
|
|
|
|
(0.5 |
) |
|
|
|
|
|
|
(0.5 |
) |
|
|
|
|
|
|
|
|
|
441.3 |
|
|
|
|
806.7 |
|
|
|
13.3 |
|
|
|
1,261.3 |
|
|
|
|
|
|
|
Operating income |
|
|
86.4 |
|
|
|
|
60.7 |
|
|
|
(13.3 |
) |
|
|
133.8 |
|
|
|
|
|
|
|
Other expenses (income) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense, (income) net |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent and related party |
|
|
7.2 |
|
|
|
|
|
|
|
|
(7.2 |
)(4) |
|
|
|
|
Other |
|
|
(1.0 |
) |
|
|
|
67.2 |
|
|
|
42.8 |
(5) |
|
|
109.0 |
|
Loss (gain) on derivative instruments and hedging activities |
|
|
56.6 |
|
|
|
|
(12.5 |
) |
|
|
|
|
|
|
44.1 |
|
Equity in net income of investments in affiliates |
|
|
(4.3 |
) |
|
|
|
(7.3 |
) |
|
|
0.1 |
(6) |
|
|
(11.5 |
) |
|
|
|
|
|
|
Total other expenses, net |
|
|
58.5 |
|
|
|
|
47.4 |
|
|
|
35.7 |
|
|
|
141.6 |
|
|
|
|
|
|
|
Income (loss) before income taxes |
|
|
27.9 |
|
|
|
|
13.3 |
|
|
|
(49.0 |
) |
|
|
(7.8 |
) |
Income tax expense (benefit) |
|
|
13.6 |
|
|
|
|
5.1 |
|
|
|
(17.0 |
)(7) |
|
|
1.7 |
|
|
|
|
|
|
|
Net income (loss) |
|
|
14.3 |
|
|
|
|
8.2 |
|
|
|
(32.0 |
) |
|
|
(9.5 |
) |
|
|
|
|
|
|
|
|
|
(1) |
|
Represents the historical consolidated results of operations. |
|
(2) |
|
Reflects an increase of $12.5 million for the year ended December 31, 2007 of depreciation
resulting from fair value adjustments to property, plant and equipment as a result of the
Apollo Acquisition. The adjustment also reflects an increase of $0.3 million for the year
ended December 31, 2007 resulting from the fair value adjustment to inventory as a result of
the Apollo Acquisition. |
|
(3) |
|
Includes an increase of $0.5 million for the year ended December 31, 2007 of amortization
resulting from fair value adjustments to amortizable intangible assets as a result of the
Apollo Acquisition. |
|
(4) |
|
Reflects the elimination of historical intercompany interest income and expenses, related to
intercompany balances which were not acquired as part of the Apollo Acquisition. |
|
(5) |
|
Reflects the net effect of the increase in interest expense related to the additional
indebtedness, incurred in the Apollo Transactions and the Special Dividend in the aggregate
principal amount of $1,227.8 million, bearing interest at a weighted-average interest rate of
8.3%. The interest rates used for pro forma purposes are based on assumptions of the rates at
the time of the acquisition. The adjustment assumes straight-line amortization of related
deferred financing costs. A 0.125% change in the interest rates on our pro forma indebtedness
would change our annual pro forma interest expense by $1.5 million. |
|
(6) |
|
Reflects an increase of amortization of excess of carrying value of investment over Norandas
share of the investments underlying net assets resulting from the fair value adjustments to
Norandas joint ventures as a result of the Apollo Acquisition. |
|
(7) |
|
Reflects the estimated tax effect of the pro forma adjustments at Norandas statutory tax
rate. |
The above unaudited pro forma condensed consolidated statement of operations does not adjust
the write-off of deferred financing costs, which are included in the historical consolidated
results of operations included elsewhere in this report.
33
SUPPLEMENTAL PRO FORMA CONDENSED CONSOLIDATED STATEMENT OF OPERATIONS
FOR THE YEAR ENDED DECEMBER 31, 2006
(in millions)
This supplemental pro forma condensed consolidated statement of operations for the year ended
December 31, 2006, on a pro forma basis, reflects the pro forma assumptions and adjustments as if
the Apollo Transactions and the Special Dividend had occurred on January 1, 2006.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pro Forma Noranda |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Aluminum Holding |
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
|
|
|
Corporation |
|
|
Period from |
|
|
Period from |
|
|
|
|
|
|
|
|
January 1, 2006 |
|
|
August 16, 2006 |
|
|
|
|
|
Year |
|
|
to |
|
|
to |
|
Pro Forma |
|
ended |
|
|
August 15, 2006(1) |
|
|
December 31, 2006(1) |
|
adjustments |
|
December 31, 2006 |
|
|
$ |
|
|
$ |
|
$ |
|
$ |
|
|
|
|
|
|
Sales |
|
|
816.0 |
|
|
|
|
496.7 |
|
|
|
|
|
|
|
1,312.7 |
|
Operating costs and expenses |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
660.6 |
|
|
|
|
409.0 |
|
|
|
64.2 |
(2) |
|
|
1,133.8 |
|
Selling, general and administrative expenses |
|
|
23.9 |
|
|
|
|
14.0 |
|
|
|
2.2 |
(3) |
|
|
40.1 |
|
Other charges (recoveries), net |
|
|
(0.1 |
) |
|
|
|
(0.5 |
) |
|
|
|
|
|
|
(0.6 |
) |
|
|
|
|
|
|
|
|
|
684.4 |
|
|
|
|
422.5 |
|
|
|
66.4 |
|
|
|
1,173.3 |
|
|
|
|
|
|
|
Operating income |
|
|
131.6 |
|
|
|
|
74.2 |
|
|
|
(66.4 |
) |
|
|
139.4 |
|
|
|
|
|
|
|
Other expenses (income) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense, (income) net |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent and related party |
|
|
12.6 |
|
|
|
|
7.1 |
|
|
|
(19.7 |
)(4) |
|
|
|
|
Other |
|
|
0.1 |
|
|
|
|
(0.7 |
) |
|
|
113.3 |
(5) |
|
|
112.7 |
|
Loss on derivative instruments and hedging activities |
|
|
16.6 |
|
|
|
|
5.4 |
|
|
|
|
|
|
|
22.0 |
|
Equity in net income of investments in affiliates |
|
|
(8.3 |
) |
|
|
|
(3.2 |
) |
|
|
2.3 |
(6) |
|
|
(9.2 |
) |
|
|
|
|
|
|
Total other expenses, net |
|
|
21.0 |
|
|
|
|
8.6 |
|
|
|
95.9 |
|
|
|
125.5 |
|
|
|
|
|
|
|
Income (loss) before income taxes |
|
|
110.6 |
|
|
|
|
65.6 |
|
|
|
(162.3 |
) |
|
|
13.9 |
|
Income tax expense (benefit) |
|
|
38.7 |
|
|
|
|
23.6 |
|
|
|
(61.5 |
)(7) |
|
|
0.8 |
|
|
|
|
|
|
|
Net income (loss) |
|
|
71.9 |
|
|
|
|
42.0 |
|
|
|
(100.8 |
) |
|
|
13.1 |
|
|
|
|
|
|
|
|
|
|
(1) |
|
Represents the historical consolidated results of operations. |
|
(2) |
|
Reflects an increase of $49.7 million for the year ended December 31, 2006 of depreciation
resulting from fair value adjustments to property, plant and equipment as a result of the
Apollo Acquisition. The adjustment also reflects an increase of $14.5 million for the year
ended December 31, 2006 resulting from the fair value adjustment to inventory as a result of
the Apollo Acquisition. |
|
(3) |
|
Includes (i) the elimination of administrative expenses in GCA Lease Holdings, Inc. of $0.7
million, which was not acquired as part of the Apollo Acquisition; (ii) the elimination of
certain pension expenses of $1.7 million primarily related to amortization of actuarial
losses, transition obligations and prior service costs; (iii) an increase of $2.6 million of
amortization resulting from fair value adjustments to amortizable intangible assets as a
result of the Apollo Acquisition; and (iv) the addition of a management fee of $2.0 million
that we are permitted to pay to Apollo for certain financial, strategic, advisory and
consulting services under the terms of the indentures governing the notes (See Item 13.
Certain Relationships and Related Person Transactions, and Director Independence-Apollo
Management Agreement and Transaction Fee). |
|
(4) |
|
Reflects the elimination of historical intercompany interest income and expenses, related to
intercompany balances which were not acquired as part of the Apollo Acquisition. |
|
(5) |
|
Reflects the net effect of the increase in interest expense related to the additional
indebtedness, incurred in the Apollo Transactions and the Special Dividend in the aggregate
principal amount of $1,227.8 million, bearing interest at a weighted-average interest rate of
8.3%. The interest rates used for pro forma purposes are based on assumptions of the rates at
the time of the acquisition. The adjustment assumes straight-line amortization of related
deferred financing costs. A 0.125% change in the interest rates on our pro forma indebtedness
would change our annual pro forma interest expense by $1.5 million. |
|
(6) |
|
Reflects an increase of amortization of excess of carrying value of investment over Norandas
share of the investments underlying net assets resulting from the fair value adjustments to
Norandas joint ventures as a result of the Apollo Acquisition. |
|
(7) |
|
Reflects the estimated tax effect of the pro forma adjustments at Norandas statutory tax
rate. |
The above unaudited pro forma condensed consolidated statement of operations does not adjust
the write-off of deferred financing costs, which are included in the historical consolidated
results of operations included elsewhere in this report.
34
ITEM 7. MANAGEMENTS DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS
The following discussion and analysis of our results of operations and financial condition
covers certain periods prior to the consummation of the Apollo Transactions. Accordingly, the
discussion and analysis of periods prior to the Apollo Transactions do not reflect the significant
impact that the Apollo Transactions have had on us, including significantly increased leverage and
liquidity requirements. You should read the following discussion of our results of operations and
financial condition with the Unaudited Pro Forma Condensed Consolidated Financial Information,
Selected Historical Consolidated Financial Data, Unaudited Pro Forma Condensed Financial
information and the audited consolidated financial statements and related notes included elsewhere
in this report. The following discussion contains forward-looking statements that reflect our
plans, estimates and beliefs, and that involve numerous risks and uncertainties, including, but not
limited to, those described in the Risk Factors section of this report. Actual results may differ
materially from those contained in any forward-looking statements. See Cautionary Statement
Concerning Forward-Looking Statements.
Introduction
The following Managements Discussion and Analysis of Financial Condition and Results of
Operations, or MD&A, is provided as a supplement to the audited consolidated financial statements
and the related notes included elsewhere in the filing to help provide an understanding of our
financial condition, changes in financial condition and results of our operations. The MD&A is
organized as follows:
Company Overview. This section provides a general description of our business as well as
recent developments that we believe are necessary to understand our financial condition and
results of operations and to anticipate future trends in our business.
Reconciliation of Net Income between Noranda AcquisitionCo and Noranda HoldCo. This
section reconciles the results of operations of Noranda HoldCo and its wholly owned subsidiary,
Noranda AcquisitionCo.
Critical Accounting Policies and Estimates. This section discusses the accounting policies
and estimates that we consider to be important to our financial condition and results of
operations and that require significant judgment and estimates on the part of management in
their application.
Results of Operations. This section provides a discussion of the results of operations on
a historical basis for each of our fiscal periods in the years ended December 31, 2006, 2007
and 2008. The section also provides a supplemental discussion of operating results for those
periods on a pro forma basis.
Liquidity and Capital Resources. This section provides an analysis of our cash flows for
each of our fiscal periods in the years ended December 31, 2006, 2007 and 2008.
Contractual Obligations and Contingencies. This section provides a discussion of our
commitments as of December 31, 2008.
Known Trends and Uncertainties. This section discusses certain additional items which we
feel could potentially impact our results of operations and financial position.
Company Overview
We are a leading North American vertically integrated producer of value-added primary aluminum
products and high quality rolled aluminum coils. We have two integrated businesses: our primary
metals, or upstream business, and our rolling mills, or downstream business. In 2008, our upstream
business produced approximately 575 million pounds (261,000 metric tonnes) of primary aluminum,
accounting for approximately 10% of total United States primary aluminum production. During the
week of January 26, 2009, power supply to Norandas New Madrid smelter was interrupted numerous
times because of an ice storm in Southeastern Missouri. See Item 1. Business-Primary
Metal-Upstream Business for further discussion. Our downstream business, consisting of four
rolling mill facilities with a combined annual production capacity of approximately 495 million
pounds, is one of the largest aluminum foil producers in North America. The upstream and downstream
businesses constitute our two reportable
segments as defined by Statement of Financial Accounting Standards (SFAS) No. 131,
Disclosure about Segments of an Enterprise and Related Information (SFAS No. 131).
Key factors affecting our results of operations
Demand
In the second half of 2008, global economic contraction severely impacted the aluminum
industry. Primary aluminum is a global commodity, and its price is set on the LME. Our primary
aluminum products typically earn the LME price plus a Midwest premium, the sum of which is known as
the Midwest Transaction Price, or MWTP. Driven by significant
weakness in end-use markets such as housing and
35
automotive, LME aluminum prices experienced a historic decline. The decline in
price has had significant negative impact on our financial results. The LME price dropped 49% in
the last five months of 2008 to levels at which our production cash costs were higher than our
primary metal selling prices. Global inventories have grown to near record levels as market demand
has continued to decline.
In addition to extraordinary declines in volume and price in the upstream segment, the
downstream business was also impacted by weak end markets and falling metal prices. Our downstream
business is a low-cost domestic producer of aluminum rolled products servicing a variety of end
markets including building, automotive, and HVAC. The economic crisis, including limited credit
availability, had a particularly negative impact on these markets. Weak market conditions had a
direct impact on our downstream business volume and subsequently our financial results. The
downstream business prices its products at the MWTP plus a fabrication premium. As LME aluminum
prices fell in 2008, the business experienced significant negative timing differences between the
cost of metal and the price of metal sold.
Through July 2008, primary aluminum experienced strong price trends supported to a large
extent by improved market fundamentals for aluminum, including global demand growth from developing
regions, higher global power costs, new supply constraints and a weaker U.S. dollar, among several
other factors. Beginning in August 2008, the primary aluminum prices declined in response to
deteriorating global economic conditions.
In 2008, we experienced a decline in demand for value-added products utilized in the housing
and construction industry. For the year ended December 31, 2008, external value-added shipments
were 13.9 million pounds lower than in 2007. We have responded to the decrease in demand for
value-added products by increasing the production of commodity sow used in our downstream business.
The decrease in value-added shipments to external customers was more than offset by a 49.2 million
pound increase in shipments to our downstream operation and a 55.9 million increase in external sow
shipments. Our integrated operations provide us the flexibility to shift a portion of our upstream
production to our downstream business, reducing our overall external purchase commitments, and
allowing us to retain the economic differential between LME pricing and our production costs.
Prices and markets
As discussed above, we have experienced, and expect to continue to be subject to volatile
primary aluminum prices, which are influenced primarily by the world supply-demand balance for
those commodities and related processing services, and other related factors such as speculative
activities by market participants, production activities by competitors and political and economic
conditions, as well as production costs in major production regions. Increases or decreases in
primary aluminum prices result in increases and decreases in our revenues (assuming all other
factors are unchanged).
We have entered into fixed price aluminum swaps to establish the aluminum price at which a
portion of our expected cumulative primary aluminum shipments will be sold. See Item 7A.
Quantitative and Qualitative Disclosures About Market Risk for further discussion of fixed price
aluminum swaps and Item 7. Managements Discussion and Analysis of Financial Condition and Results
of Operations-Critical Accounting Policies and Estimates for further discussion of our accounting
for these hedges.
Our fabrication prices are not impacted by volatility in LME prices. Instead, they are
dependent upon capacity utilization in the industry, which in turn is driven by supply-demand
fundamentals for our products. Our value-added profitability is largely insulated from movement in
aluminum prices, except for cycles when LME prices change dramatically over our average inventory
holding periods. During 2008, the downturn in the housing market resulted in lower demand, which
reduced capacity utilization and had a negative impact on our 2008 fabrication prices and our 2008
financial results. In 2006 and parts of 2007 we saw increasing average prices, reflecting strong
supply-demand fundamentals for the goods made using our products, especially finstock and
semi-rigid container products.
Production
In 2008, our upstream business produced approximately 575 million pounds (261,000 metric
tonnes) of primary aluminum. Due to a severe ice storm the week of
January 26, 2009, our New Madrid smelter
lost approximately 75% of its capacity because of damage from power interruptions. We are still in
the process of assessing the amount of damage and timing of repairs. See Item 1. Business-Primary
Metal-Upstream Business for further discussion. In 2008, our New Madrid smelter began to implement
a facility expansion project at an expected total cost of $48.0 million. The expansion expected to
increase metal production by approximately 39 million pounds per annum to 610 million pounds by
2011 and contribute to a reduction in our future average net cash cost per pound of aluminum
produced. Through December 31, 2008, we spent $16.2 million related to these expansion projects. As
a result of declining market conditions and the January 2009 power outage, we have reduced the
near-term scale of the New Madrid smelter expansion program. Although we continue to believe the
remaining projects are viable, we have not determined a revised timeline for the program.
36
Our rolling mills have capacity to produce 495 million pound annually; however, due to the
downturn in the housing industry, our downstream business produced 388 million pounds of rolled
products in 2008, compared to 406 million pounds in 2007 and 476 million pounds in 2006.
Production costs
The key cost components at our smelter are power and alumina. Power is supplied by AmerenUE
under a 15-year contract that commenced on June 1, 2005 and includes an evergreen renewal option.
The contract has all-in rates, with seasonal adjustments that result in rates from June to
September being approximately 45% higher than the rates from October to May. Rate changes to this
contract are subject to regulatory review and approval. In January 2009, the Missouri Public
Service Commission approved a rate increase and a fuel adjustment clause. The rate change increased
our power cost by approximately 6%. The impact to our costs due to the fuel adjustment clause
cannot be estimated at this time.
We obtain alumina from Gramercy under a take-or-pay contract where we are obligated to take
receipt of our share of the alumina production at Gramercy, even if such amounts are in excess of
our requirements or the cost of alumina from Gramercy exceeds the cost of alumina available from other sources.
Gramercy in turn obtains bauxite from St. Ann. In addition to supplying raw
materials for the two joint venture partners, St. Ann sells bauxite to third parties and Gramercy
sells chemical grade alumina to third parties. These third-party sales reduce the cost for
producing smelter grade alumina for our smelter in New Madrid.
Our alumina supply arrangements with Gramercy provide us with a secure supply of alumina at a
cost equal to the combined net cash cost of production and capital investment at the mine and
refinery. During fourth quarter 2008, the cost of alumina purchased from our joint venture in
Gramercy exceeded the cost of alumina available from other sources. We continue to evaluate options
to reduce the purchase cost of alumina, including evaluating with our joint venture partner
curtailment of Gramercys operations. In addition, pursuant to the agreement governing the joint
ventures, we are currently in a period of renegotiation with our joint venture partner concerning
the future of the joint ventures after December 31, 2010.
During the year ended December 31, 2008, average natural gas prices rose to $9.43 from $7.22
per million BTU compared to 2007. For 2008, our direct consumption of natural gas was 14.1 million
BTU. During 2008, we entered into forward swaps for natural gas, effectively fixing our cost for
approximately 50% of our estimated upstream business natural gas exposure through 2012 at prices
ranging from $8.65 to $9.89/mmbtu.
At current market conditions, for our downstream business, aluminum metal units account for
approximately 65% of production costs, and value-added conversion costs account for the remaining
35%. Conversion costs include labor, energy and operating supplies, including maintenance
materials. Energy includes natural gas and electricity, which make up about 20% of conversion
costs.
Reconciliation of Net Income between Noranda AcquisitionCo and Noranda HoldCo
Noranda HoldCo was formed on March 27, 2007, and its principal asset is its wholly owned
subsidiary, Noranda AcquisitionCo, which was also formed on March 27, 2007, for the purpose of the
Apollo Transactions. The following table reconciles the results of operations of Noranda HoldCo and
Noranda AcquisitionCo:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
|
Successor |
|
|
|
|
|
|
|
|
Period from |
|
|
Period from |
|
|
|
|
January 1, 2007 |
|
|
May 18, 2007 |
|
Year |
|
|
to |
|
|
to |
|
ended |
(in millions) |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
Consolidated net income (loss) of Noranda AcquisitionCo |
|
|
14.3 |
|
|
|
|
16.9 |
|
|
|
(59.5 |
) |
HoldCo interest expense |
|
|
|
|
|
|
|
(13.9 |
) |
|
|
(21.3 |
) |
HoldCo director and other fees |
|
|
|
|
|
|
|
|
|
|
|
(1.6 |
) |
HoldCo tax effects |
|
|
|
|
|
|
|
5.2 |
|
|
|
8.3 |
|
|
|
|
|
|
|
Consolidated net income (loss) of Noranda HoldCo |
|
|
14.3 |
|
|
|
|
8.2 |
|
|
|
(74.1 |
) |
|
|
|
|
|
|
37
Critical Accounting Policies and Estimates
Our principal accounting policies are described in Note 1. Accounting Policies of the
audited consolidated financial statements included elsewhere in this report. The preparation of
financial statements in accordance with GAAP requires management to make estimates and assumptions
that affect the reported amounts of some assets and liabilities and, in some instances, the
reported amounts of revenues and expenses during the reporting period. Actual results could differ
from these estimates. Management believes the accounting estimates discussed below represent those
accounting estimates requiring the exercise of judgment where a different set of judgments could
result in the greatest changes to reported results.
Revenue recognition
Revenue is recognized when title and risk of loss pass to customers in accordance with
contract terms. We periodically enter into supply contracts with customers and receive advance
payments for product to be delivered in future periods. These advance payments are recorded as
deferred revenue, and revenue is recognized as shipments are made and title, ownership, and risk of
loss pass to the customer during the term of the contracts.
Impairment of long-lived assets
Our long-lived assets, primarily property, plant and equipment, comprise a significant amount
of our total assets. We evaluate our long-lived assets and make judgments and estimates concerning
the carrying value of these assets, including amounts to be capitalized, depreciation and useful
lives. The carrying values of these assets are reviewed for impairment periodically or whenever
events or changes in circumstances indicate that the carrying amounts may not be recoverable. An
impairment loss is recorded in the period in which it is determined that the carrying amount is not
recoverable. This evaluation requires us to make long-term forecasts of future revenues and costs
related to the assets subject to review. These forecasts require assumptions about demand for our
products and future market conditions. Significant and unanticipated changes to these assumptions
could require a provision for impairment in a future period. Although we believe the assumptions
and estimates we have made in the past have been reasonable and appropriate, different assumptions
and estimates could materially impact our reported financial results.
Goodwill and other intangible assets
Goodwill represents the excess of acquisition consideration paid over the fair value of
identifiable net tangible and identifiable intangible assets acquired. In accordance with SFAS
No. 142, Goodwill and Other Intangible Assets (SFAS No. 142), goodwill and other indefinite-lived
intangible assets are not amortized, but are reviewed for impairment at least annually, in the
fourth quarter, or upon the occurrence of certain triggering events. We evaluate goodwill for
impairment using a two-step process provided by SFAS No. 142. The first step is to compare the fair
value of each of its reporting units to their respective book values, including goodwill. If the
fair value of a reporting unit exceeds its book value, reporting unit goodwill is not considered
impaired and the second step of the impairment test is not required. If the book value of a
reporting unit exceeds its fair value, the second step of the impairment test is performed to
measure the amount of impairment loss, if any. The second step of the impairment test compares the
implied fair value of the reporting units goodwill with the book value of that goodwill. If the
book value of the reporting units goodwill exceeds the implied fair value of that goodwill, an
impairment loss is recognized in an amount equal to that excess. The implied fair value of goodwill
is determined in the same manner as the amount of goodwill recognized in a business combination.
During fourth quarter 2008, we recorded a $25.5 million goodwill impairment write down in the
downstream business, reflecting continued weakness in end markets and the view that the acute
decline in foil demand continues to put pressure on pricing as industry capacity utilization is
operating well below historic levels. Our fourth quarter impairment testing indicated no goodwill
impairment for the upstream business.
Our SFAS No. 142 analyses included a combination of discounted cash flow and market-based
valuations. Discounted cash flow valuations require that we make assumptions about future
profitability and cash flows of our reporting units, which the Company believes reflect its best
estimates at the date the valuations were performed (October 1 and December 31.) Key assumptions
used to determine reporting units discounted cash flow valuations at December 31, 2008 include:
(a) cash flow periods of seven years; (b) terminal values based upon long-term growth rates ranging
from 1.5% to 2.0%; and (c) discount rates ranging from 11.8% to 12.7% based on a risk-adjusted
weighted average cost of capital for each reporting unit. In the downstream business, a 1 percent
increase in the discount rate would have decreased the reporting unit fair value, and consequently
increased the goodwill impairment write-down, by approximately $40 million. In the downstream
business, a 10% decrease in the cash flow forecast for each year would have decreased the reporting
unit fair value, and consequently increased the goodwill impairment write-down, by approximately
$50
million. In the upstream business, a 1 percent increase in the discount rate would have
decreased the reporting unit fair value by approximately $50 million and a 10% decrease in the cash
flow forecast for each year would have decreased the reporting unit fair value by approximately $80
million, neither of which would have resulted in upstream impairment at December 31, 2008.
38
Intangible assets with a definite life (primarily customer relationships) are amortized over
their expected lives and are tested for impairment whenever events or circumstances indicate that a
carrying amount of an asset may not be recoverable.
Asset retirement obligations
We record our environmental costs for legal obligations associated with the retirement of a
tangible long-lived asset that results from its acquisition, construction, development or normal
operation as asset retirement obligations. We recognize liabilities, at fair value, for our
existing legal asset retirement obligations and adjust these liabilities for accretion costs and
revision in estimated cash flows. The related asset retirement costs are capitalized as increases
to the carrying amount of the associated long-lived assets and depreciation on these capitalized
costs is recognized.
Inventories
The majority of our inventories, including alumina and aluminum inventories, are stated at the
lower of cost, using the last-in, first-out (LIFO) method, or market. The remaining inventories
(principally supplies) are stated at cost using the first-in, first-out (FIFO) method. In our
downstream segment, we use a standard costing system, which gives rise to cost variances. Variances
are capitalized to inventory in proportion to the quantity of inventory remaining at period end to
quantities produced during the period. Variances are recorded such that ending inventory reflects
actual costs on a year-to-date basis.
As of the date of the Apollo Acquisition a new base layer of LIFO inventories was established
at fair value, such that FIFO basis and LIFO basis were equal. For layers added between the
acquisition date and period end, we use a dollar-value LIFO approach where a single pool for each
segment represents a composite of similar inventory items. Increases and decreases in inventory are
measured on a pool basis rather than item by item. In periods following the Acquisition, LIFO cost
of sales reflect sales at current production costs, which are substantially lower than the fair
value cost recorded at the date of acquisition, to the extent that quantities produced exceed
quantities sold. In periods when quantities sold exceed quantities produced, cost of goods sold
reflect the higher fair value cost per unit.
As LME prices fluctuate, our inventory will be subject to market valuation reserves. The
principal factors that gave rise to our market valuation reserve at December 31, 2007 and 2008
were: (i) a substantial portion of the quantities in inventory were priced at base level prices and
(ii) the LME price at December 31, 2007 and 2008 was significantly lower than the LME price used in
determining the fair value of inventory at the date of the Apollo Acquisition. In periods when the
LME price at a given balance sheet date is higher than the LME price at the time of the Apollo
Acquisition, no reserves will be necessary. In December 2008, our expected selling prices were
lower than our production cost on a FIFO basis.
Derivative instruments and hedging activities
We account for derivative financial instruments in accordance with SFAS No. 133, Accounting
for Derivative Instruments and Hedging Activities, as amended (SFAS No. 133). During 2008, we
designated fixed price aluminum swaps as cash flow hedges, thus the effective portion of such
derivatives was adjusted to fair value through other comprehensive (loss) income, with the
ineffective portion reported through earnings. Derivatives that have not been designated for hedge
accounting are adjusted to fair value through earnings in loss (gain) on derivative instruments and
hedging activities in the consolidated statements of operations. For derivative instruments that
are designated and qualify as cash flow hedges, the effective portion of any gain or loss on the
derivative is reported as a component of accumulated other comprehensive loss and reclassified into
earnings in the same period or periods during which the hedged transaction affects earnings. Gains
and losses on the derivatives representing either hedge ineffectiveness or hedge components
excluded from the assessment of effectiveness are recognized in current earnings.
Forecasted sales represent a sensitive estimate in our designation of derivatives as cash flow
hedges. Due to declines in demand for certain value-added products and uncertain business
conditions, at November 30, 2008, management concluded that certain hedged sale transactions were
no longer probable of occurring and de-designated hedge accounting for approximately 20.0 million
pounds of notional amounts settling in 2008, 245.0 million pounds of notional amounts settling in
2009 and 20.0 million pounds of notional
settling amounts in 2010. Based on revised forecasts in place at December 31, 2008, we
re-designated approximately 144.0 million pounds of notional
amounts settling in 2009 and 32.0
million pounds of notional amounts settling in 2010. As a result of the New Madrid power outage on
January 28, 2009, and in anticipation of entering into fixed-price aluminum purchase swaps, as
described in Item 7A. Quantitative and Qualitative Disclosures About Market Risk, we discontinued
hedge accounting for all of our aluminum fixed-price sale swaps on January 29, 2009.
We determine the fair values of our derivative instruments using industry standard models that
incorporate inputs which are observable, as defined in SFAS No. 157, throughout the full term of
the instrument. Key inputs include quoted forward prices for commodities (aluminum and natural gas)
and interest rates, and credit default swap spread rates for non-performance risk. Our derivative
assets are adjusted for the non-performance risk of our counterparties using their credit default
swap spread rates, which are updated quarterly. Likewise, in the case of our liabilities, our
nonperformance risk is considered in the valuation, and are also adjusted quarterly based on
current default swap spread rates on entities we consider comparable to us. We present the fair
value of our derivative contracts net of cash paid pursuant to collateral agreements
39
on a net-by-counterparty basis in our consolidated statements of financial position when we believe a
legal right of setoff exists under an enforceable master netting agreement.
40
Results of Operations
The results of operations, cash flows and financial condition for the Pre-predecessor,
Predecessor, and Successor periods reflect different bases of accounting due to the impact on the
financial statements of the Xstrata Acquisition and the Apollo Acquisition, and the resulting
purchase price allocations. The comparability of these periods is also limited by other changes
inherent from one acquisition to another, such as operating as a stand-alone company in the
Successor period versus operating as a subsidiary of a larger company in the Pre-predecessor and
Predecessor periods.
To aid the reader in understanding the results of operations of each of these distinctive
periods, we have provided a discussion for the Pre-predecessor period from January 1, 2006 to
August 15, 2006, for the Predecessor periods from August 16, 2006 to December 31, 2006 and January
1, 2007 to May 17, 2007, and for the Successor periods from May 18, 2007 to December 31, 2007, and
for the year ended December 31, 2008.
We have supplemented our discussion of historical results with an analysis of the results of
operations for the years ended December 31, 2006 and 2007, reflecting the pro forma assumptions and
adjustments as if the Apollo Acquisition had occurred on January 1, 2006. We believe presenting
this pro forma information is beneficial to the reader because the impact of the purchase
accounting associated with the Apollo Acquisition in 2007 impacts the comparability of the
financial information for the historic periods presented. We believe this pro forma presentation
provides the reader with additional information from which to analyze our financial results.
You should read the following discussion of the results of operations and financial condition
with the consolidated financial statements and related notes included herein.
The following chart indicates the percentages of sales and operating income represented by
each of our upstream and downstream businesses during 2006, 2007 and 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Segment |
|
|
Percentage of Sales |
|
|
Percentage of Operating Income (Loss) |
|
|
|
2006 |
|
2007 |
|
2008 |
|
|
2006 |
|
2007 |
|
2008 |
|
|
|
% |
|
% |
|
% |
|
|
% |
|
% |
|
% |
|
|
|
|
|
|
|
Upstream |
|
|
49.1 |
|
|
|
50.1 |
|
|
|
52.2 |
|
|
|
|
90.9 |
|
|
|
91.2 |
|
|
|
176.5 |
|
Downstream |
|
|
50.9 |
|
|
|
49.9 |
|
|
|
47.8 |
|
|
|
|
9.1 |
|
|
|
8.8 |
|
|
|
(76.5 |
) |
|
|
|
|
|
|
Total |
|
|
100.0 |
|
|
|
100.0 |
|
|
|
100.0 |
|
|
|
|
100.0 |
|
|
|
100.0 |
|
|
|
100.0 |
|
|
|
|
|
|
|
41
Pre-predecessor period from January 1, 2006 to August 15, 2006; Predecessor periods from August 16,
2006 to December 31, 2006 and January 1, 2007 to May 17, 2007; and Successor period from May 18,
2007 to December 31, 2007 and for the year ended December 31, 2008
Sales
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
|
|
|
January 1, 2006 |
|
|
August 16, 2006 |
|
January 1, 2007 |
|
|
May 18, 2007 |
|
For the |
|
|
to |
|
|
to |
|
to |
|
|
to |
|
year ended |
(in millions) |
|
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Upstream sales |
|
|
400.3 |
|
|
|
|
243.6 |
|
|
|
275.2 |
|
|
|
|
423.8 |
|
|
|
660.7 |
|
Sales, excluding alumina sales |
|
|
400.3 |
|
|
|
|
243.6 |
|
|
|
275.2 |
|
|
|
|
421.7 |
|
|
|
660.7 |
|
External shipments (in millions of pounds) |
|
|
308.8 |
|
|
|
|
187.7 |
|
|
|
202.3 |
|
|
|
|
321.1 |
|
|
|
509.5 |
|
Average price per pound |
|
|
1.30 |
|
|
|
|
1.30 |
|
|
|
1.36 |
|
|
|
|
1.31 |
|
|
|
1.30 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
|
|
|
January 1, 2006 |
|
|
August 16, 2006 |
|
January 1, 2007 |
|
|
May 18, 2007 |
|
For the |
|
|
to |
|
|
to |
|
to |
|
|
to |
|
year ended |
(in millions) |
|
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Downstream sales |
|
|
415.7 |
|
|
|
|
253.1 |
|
|
|
252.5 |
|
|
|
|
443.6 |
|
|
|
605.7 |
|
Downstream sales, excluding brokered metal |
|
|
415.7 |
|
|
|
|
253.1 |
|
|
|
244.3 |
|
|
|
|
400.4 |
|
|
|
605.7 |
|
External shipments (in millions of pounds) |
|
|
259.1 |
|
|
|
|
150.2 |
|
|
|
135.6 |
|
|
|
|
236.0 |
|
|
|
346.1 |
|
Average price per pound |
|
|
1.60 |
|
|
|
|
1.69 |
|
|
|
1.80 |
|
|
|
|
1.70 |
|
|
|
1.75 |
|
Upstream and downstream sales per pound shipped fluctuated within a narrow range during the
Predecessor period of 2007, reflecting the movement in the LME price and the Midwest Transfer
Premium during the periods, which were at relative peaks during the first six months of both 2007
and 2008.
In planning for 2007, management anticipated a significant increase in demand for downstream
products, and entered into take-or-pay contracts to purchase fixed quantities of commodity-grade
sow and other metals from external sources. With the softening of the housing market in mid-to-late
2007, the downstream businesss commodity grade sow requirements were less than originally
anticipated. In certain cases the downstream business made arrangements to sell these contracted
metal quantities to others. These sales are referred to as brokered metal sales, and were priced
at or near our cost of purchasing the quantities. There were no brokered metal sales in 2008.
In 2008, the upstream business increased its intersegment shipments to the downstream segment,
primarily due to a decrease in demand for value-added products related to the softening of the U.S.
economy and its impact on the housing and construction industry.
42
Cost of sales
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
For the |
|
|
January 1, |
|
|
August 16, |
|
January 1, |
|
|
May 18, 2007 |
|
year |
|
|
2006 to |
|
|
2006 to |
|
2007 |
|
|
to |
|
ended |
|
|
August 15, |
|
|
December 31, |
|
to May 17, |
|
|
December 31, |
|
December 31, |
|
|
2006 |
|
|
2006 |
|
2007 |
|
|
2007 |
|
2008 |
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Upstream cost of sales |
|
|
261.6 |
|
|
|
|
168.5 |
|
|
|
186.6 |
|
|
|
|
335.3 |
|
|
|
525.2 |
|
External shipments (in millions of pounds) |
|
|
308.8 |
|
|
|
|
187.7 |
|
|
|
202.3 |
|
|
|
|
321.1 |
|
|
|
509.5 |
|
Average cost per pound |
|
|
0.85 |
|
|
|
|
0.90 |
|
|
|
0.92 |
|
|
|
|
1.04 |
|
|
|
1.03 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
For the |
|
|
January 1, |
|
|
August 16, |
|
January 1, |
|
|
May 18, 2007 |
|
year |
|
|
2006 |
|
|
2006 to |
|
2007 |
|
|
to |
|
ended |
|
|
to Augustd 15, |
|
|
December 31, |
|
to May 17, |
|
|
December 31, |
|
December 31, |
|
|
2006 |
|
|
2006 |
|
2007 |
|
|
2007 |
|
2008 |
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Downstream cost of sales |
|
|
399.0 |
|
|
|
|
240.5 |
|
|
|
237.9 |
|
|
|
|
432.7 |
|
|
|
597.5 |
|
Downstream cost of sales, excluding brokered metal |
|
|
399.0 |
|
|
|
|
240.5 |
|
|
|
229.7 |
|
|
|
|
389.3 |
|
|
|
597.5 |
|
External shipments (in millions of pounds) |
|
|
259.1 |
|
|
|
|
150.2 |
|
|
|
135.6 |
|
|
|
|
236.0 |
|
|
|
346.1 |
|
Average cost per pound |
|
|
1.54 |
|
|
|
|
1.60 |
|
|
|
1.69 |
|
|
|
|
1.65 |
|
|
|
1.73 |
|
Upstream and downstream costs per pound shipped fluctuated within a narrow range during the
Predecessor period of 2007, reflecting the cost levels inherent in the inventory valuation from the
Xstrata Acquisition completed in August 2006 and the relatively stable cost environment.
Average upstream cost per pound shipped during the May 18, 2007 to December 31, 2007 Successor
period is substantially higher than in the January 1, 2007 to May 17, 2007 Predecessor period
reflecting the impact of a step-up in the cost basis of inventory at the time of the Apollo
Acquisition and the impact of higher depreciation expense resulting from the higher purchase price
allocation to property, plant and equipment. The step-up in cost basis is not as significant in the
downstream business because the pass-through nature of the metal costs causes those costs to
approximate current market rates, except in periods of rapid change as were experienced in the last
half of 2008. In the downstream business, the higher per pound cost of sales in 2008 reflects LCM
reserves resulting from the dramatic decline in LME prices.
Selling, general and administrative expenses and other (SG&A)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
Year |
|
|
January 1, 2006 to |
|
|
August 16, 2006 to |
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
ended |
|
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
|
|
|
|
|
|
|
SG&A expenses |
|
$ |
23.9 |
|
|
|
$ |
14.0 |
|
|
$ |
16.8 |
|
|
|
$ |
39.2 |
|
|
$ |
73.8 |
|
As a % of sales |
|
|
2.9 |
% |
|
|
|
2.8 |
% |
|
|
3.2 |
% |
|
|
|
4.5 |
% |
|
|
5.8 |
% |
As a percentage of sales, SG&A was higher in the Successor periods than in Predecessor periods
due to the costs related to our recent restructuring. Additionally, losses on disposal of assets
increased significantly as a $2.9 million write-down of CIP occurred in our downstream division
related to uninstalled rolling mill equipment. The remainder of the difference is a result of an
increase in consulting and other professional fees associated with activities related to the
transition to operating as a stand-alone company, including costs incurred in our debt and equity
registration process.
43
Operating income
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
|
|
|
January 1, 2006 |
|
|
August 16, 2006 |
|
January 1, 2007 |
|
|
May 18, 2007 to |
|
Year ended |
|
|
to August 15, |
|
|
to December 31, |
|
to May 17, |
|
|
December 31, |
|
December 31, |
(in millions) |
|
2006 |
|
|
2006 |
|
2007 |
|
|
2007 |
|
2008 |
|
|
|
|
|
|
|
|
|
|
Operating income |
|
$ |
131.6 |
|
|
|
$ |
74.2 |
|
|
$ |
86.4 |
|
|
|
$ |
60.7 |
|
|
$ |
44.4 |
|
As a % of sales |
|
|
16.1 |
% |
|
|
|
14.9 |
% |
|
|
16.4 |
% |
|
|
|
7.0 |
% |
|
|
3.5 |
% |
The decrease in operating income in the year ended December 31, 2008 was attributable to the
impact of the global economic contraction, the fourth quarter impairment write down and a one-time
charge for termination benefits. Higher 2008 raw material and
conversion costs, including $17.6 million in higher natural gas costs, had a $35.9 million
unfavorable impact on 2008 operating income. An $18.1 million unfavorable impact from lower
aluminum prices more than offset an $11.8 million favorable impact from product mix and volume. The
remaining decrease was primarily due to higher selling, general and administrative expenses
associated with operating for a full year as a stand-alone company, including higher consulting and
other professional fees and costs incurred in the Companys debt registration process.
Year ended pro forma December 31, 2007 compared to year ended December 31, 2008
The following table sets forth certain consolidated pro forma financial information for the
year ended December 31, 2007 as though the Apollo Transaction and the Special Dividend had occurred
on January 1, 2007 (See Item 7. Managements Discussion and Analysis of Financial Condition and
Results of OperationsResults of Operations for discussion of pro forma adjustments) and certain
consolidated historical financial information for the year ended December 31, 2008:
|
|
|
|
|
|
|
|
|
|
|
|
Pro Forma |
|
|
|
|
|
Predecessor and |
|
|
|
|
|
Successor |
|
|
Successor |
|
|
Year ended |
|
|
Year ended |
(in
millions) |
|
December 31, 2007 |
|
|
December 31, 2008 |
|
|
$ |
|
|
$ |
|
|
|
|
|
|
Sales |
|
|
1,395.1 |
|
|
|
|
1,266.4 |
|
Operating costs and expenses |
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
1,205.3 |
|
|
|
|
1,122.7 |
|
Selling, general and administrative expenses and other |
|
|
56.0 |
|
|
|
|
73.8 |
|
Goodwill impairment |
|
|
|
|
|
|
|
25.5 |
|
|
|
|
|
|
|
|
|
|
1,261.3 |
|
|
|
|
1,222.0 |
|
|
|
|
|
|
|
Operating income |
|
|
133.8 |
|
|
|
|
44.4 |
|
Other expenses (income) |
|
|
|
|
|
|
|
|
|
Interest expense, net |
|
|
|
|
|
|
|
|
|
Third parties |
|
|
109.0 |
|
|
|
|
89.2 |
|
Loss on derivative instruments and hedging activities |
|
|
44.1 |
|
|
|
|
69.9 |
|
Equity in net income of investments in affiliates |
|
|
(11.5 |
) |
|
|
|
(7.7 |
) |
|
|
|
|
|
|
Total other expenses |
|
|
141.6 |
|
|
|
|
151.4 |
|
|
|
|
|
|
|
Loss before income taxes |
|
|
(7.8 |
) |
|
|
|
(107.0 |
) |
Income tax expense (benefit) |
|
|
1.7 |
|
|
|
|
(32.9 |
) |
|
|
|
|
|
|
Net loss for the period |
|
|
(9.5 |
) |
|
|
|
(74.1 |
) |
|
|
|
|
|
|
Sales by segment |
|
|
|
|
|
|
|
|
|
Upstream |
|
|
698.9 |
|
|
|
|
660.7 |
|
Downstream |
|
|
696.2 |
|
|
|
|
605.7 |
|
|
|
|
|
|
|
Total |
|
|
1,395.1 |
|
|
|
|
1,266.4 |
|
|
|
|
|
|
|
Operating income |
|
|
|
|
|
|
|
|
|
Upstream |
|
|
124.8 |
|
|
|
|
78.4 |
|
Downstream |
|
|
9.0 |
|
|
|
|
(34.0 |
) |
|
|
|
|
|
|
Total |
|
|
133.8 |
|
|
|
|
44.4 |
|
|
|
|
|
|
|
Shipments (pounds in millions) |
|
|
|
|
|
|
|
|
|
Upstream |
|
|
|
|
|
|
|
|
|
External customers |
|
|
523.4 |
|
|
|
|
509.5 |
|
Intersegment |
|
|
31.2 |
|
|
|
|
80.4 |
|
|
|
|
|
|
|
Total |
|
|
554.6 |
|
|
|
|
589.9 |
|
Downstream |
|
|
371.6 |
(1) |
|
|
|
346.1 |
|
|
|
|
(1) |
|
Excludes shipments related to brokered metal sales. |
44
Sales for 2008 were $1,266.4 million, down 9.2% from sales of $1,395.1 million in 2007. In the
upstream business, sales decreased 5.5% to $660.7 million in 2008 from $698.9 million in 2007.
$24.0 million of the decrease in sales resulted from a decrease in external shipment volumes with
the remaining decrease primarily attributable to a decrease in the average MWTP. In the downstream
business, sales decreased 13.0% to $605.7 million in 2008 compared to $696.2 million in 2007, which
included $51.4 million in brokered metal sales. There were no brokered metal sales in 2008. Volume
drove a $44.2 million negative impact from lower volumes as a result of the continued decline in
demand in business and construction markets offset a slight increase in average fabrication
premiums associated with a change in product mix.
Total upstream metal shipments for the twelve months of 2008 were 589.9 million pounds, up
35.3 million pounds from the 554.6 million pounds shipped during the twelve months of 2007. Of the
total amount shipped in 2008, 509.5 million pounds were shipped to external customers, while the
remaining 80.4 million pounds were intersegment shipments to the downstream business. External
shipments were down 13.9 million pounds in 2008 compared to 2007 as a result of a decline in demand
for value-added products, particularly due to a drop in demand from our housing and construction
end markets. This decline was more than offset by a 49.2 million pound increase in shipments to the
downstream operation and a 55.9 million increase in external sow shipments.
Cost of sales on a pro forma basis, in 2007 was $1,205.3 million, compared to $1,122.7 million
in 2008, a decrease of 6.9%. The decrease in cost of sales was primarily due to decreases in
shipments to external customers. On a pro forma basis, cost of sales in our upstream business was
$530.6 million in 2007, compared to $525.2 million in 2008, a decrease of 1%. The decrease was
primarily due to a 3.3% decrease in shipments during 2008, partially offset by increases in natural
gas costs. On a pro forma basis, cost of sales in our downstream business of $674.7 million in 2007
decreased 11.4% compared to $597.5 million in 2008. This is a result of the decrease of brokered
metal sales as well as decreased shipment volumes as a result of a decline in sales of HVAC
finstock.
Selling, general and administrative expenses and other on a pro forma basis, increased $17.8
million from $56.0 million in 2007, on a pro forma basis, to $73.8 million in 2008. This relates to
costs incurred as a result of our December 2008 restructuring program in the amount of $9.1 million
as well as an increase of $7.9 million on losses related to disposal of assets. A significant
portion of the disposal balance is due to a $2.9 million write-down of CIP related to uninstalled
rolling mill equipment in our downstream division. The remainder of the difference is a result of
an increase in consulting and other professional fees associated with activities related to the
transition to operating as a stand-alone company, including costs incurred in our debt and equity
registration process.
Operating income decreased $89.4 million from $133.8 million in 2007, on a pro forma basis, to
$44.4 million in 2008. The decrease was attributable to the impact of the global economic contraction, the
fourth quarter impairment write- down and a one-time charge for termination benefits.
Loss on derivative instruments and hedging activities in 2007 consisted of $44.1 million
compared to $69.9 million in 2008, an increase of $25.8 million. This change was primarily the
result of the change in the fair value of fixed price swaps entered into to hedge our exposure to
aluminum price fluctuations and the change in the fair value of interest rate swaps entered into to
hedge our exposure to fluctuations in LIBOR. In addition, the loss in 2008 increased as a result of
the fair value of natural gas financial swaps entered into to hedge our exposure to natural gas
price fluctuations.
Income tax expense totaled $1.7 million in 2007 on a pro forma basis compared to an income tax
benefit of $32.9 million in 2008. The provision for income taxes resulted in an effective tax rate for
continuing operations of 21.8% for 2007, compared with an effective tax rate of 30.8% for 2008. The
change in effective tax rates was primarily related to a permanent difference in cancellation of
debt income related to the divestiture of a subsidiary, a permanent difference related to a
goodwill impairment, state income tax expense, foreign equity earnings and the impact of the Sec.
199 manufacturing deduction.
Net loss increased $64.6 million from a $9.5 million loss in 2007 on a pro forma basis to a
$74.1 million loss in 2008. This increase is primarily the result of the effects of an $89.4
million decrease in operating income, a $25.8 million increase in losses from derivative
instruments and hedging activities, as well as less equity from unconsolidated companies in the
amount of $3.9 million. This amount was partially offset by a tax benefit of $32.9 million in 2008
compared to income tax expense in the amount of $1.7 million in 2007 on a pro forma basis, a
difference of $34.6 million, and less interest expense in the amount of $19.8 million in 2008
compared to 2007 on a pro forma basis.
45
Pro forma year ended December 31, 2006 compared to pro forma year ended December 31, 2007
The following table sets forth certain consolidated pro forma financial information for the years
ended December 31, 2006 and 2007, as though the Apollo Transaction and the Special Dividends had
occurred on January 1, 2006 and 2007 respectively.
|
|
|
|
|
|
|
|
|
|
|
|
Pro Forma Pre- |
|
|
Pro Forma |
|
|
predecessor and |
|
|
Predecessor and |
|
|
Predecessor |
|
|
Successor |
|
|
Year ended |
|
|
Year ended |
(in
millions) |
|
December 31, 2006 |
|
|
December 31, 2007 |
|
|
$ |
|
|
$ |
|
|
|
|
|
|
Sales |
|
|
1,312.7 |
|
|
|
|
1,395.1 |
|
Operating costs and expenses |
|
|
|
|
|
|
|
|
|
Cost of sales |
|
|
1,133.8 |
|
|
|
|
1,205.3 |
|
Selling, general and administrative expenses and other |
|
|
39.5 |
|
|
|
|
56.0 |
|
|
|
|
|
|
|
|
|
|
1,173.3 |
|
|
|
|
1,261.3 |
|
|
|
|
|
|
|
Operating income |
|
|
139.4 |
|
|
|
|
133.8 |
|
Other expenses (income) |
|
|
|
|
|
|
|
|
|
Interest expense, net |
|
|
|
|
|
|
|
|
|
Third parties |
|
|
112.7 |
|
|
|
|
109.0 |
|
Loss on derivative instruments and hedging activities |
|
|
22.0 |
|
|
|
|
44.1 |
|
Equity in net income of investments in affiliates |
|
|
(9.2 |
) |
|
|
|
(11.5 |
) |
|
|
|
|
|
|
Total other expenses |
|
|
125.5 |
|
|
|
|
141.6 |
|
|
|
|
|
|
|
Income (loss) before income taxes |
|
|
13.9 |
|
|
|
|
(7.8 |
) |
Income tax expense |
|
|
0.8 |
|
|
|
|
1.7 |
|
|
|
|
|
|
|
Net income (loss) for the period |
|
|
13.1 |
|
|
|
|
(9.5 |
) |
|
|
|
|
|
|
Sales by segment |
|
|
|
|
|
|
|
|
|
Upstream |
|
|
643.9 |
|
|
|
|
698.9 |
|
Downstream |
|
|
668.8 |
|
|
|
|
696.2 |
|
|
|
|
|
|
|
Total |
|
|
1,312.7 |
|
|
|
|
1,395.1 |
|
|
|
|
|
|
|
Operating income |
|
|
|
|
|
|
|
|
|
Upstream |
|
|
141.3 |
|
|
|
|
124.8 |
|
Downstream |
|
|
(1.9 |
) |
|
|
|
9.0 |
|
|
|
|
|
|
|
Total |
|
|
139.4 |
|
|
|
|
133.8 |
|
|
|
|
|
|
|
Shipments (pounds in millions) |
|
|
|
|
|
|
|
|
|
Upstream |
|
|
|
|
|
|
|
|
|
External customers |
|
|
496.5 |
|
|
|
|
523.4 |
|
Intersegment |
|
|
58.5 |
|
|
|
|
31.2 |
|
|
|
|
|
|
|
Total |
|
|
555.0 |
|
|
|
|
554.6 |
|
Downstream |
|
|
409.3 |
|
|
|
|
371.6 |
(1) |
|
|
|
(1) |
|
Excludes shipments related to brokered metal sales. |
Sales in 2007 were $1,395.1 million, compared to $1,312.7 million in 2006, an increase of
6.3%. Sales to external customers in our upstream business grew from $643.9 million in 2006 to
$698.9 million in 2007, an increase of 8.5%, primarily due to an increase in the average realized
MWTP from $1.20 cents per pound in 2006 compared to $1.23 cents per pound in 2007, and a 5.4%
increase in shipments during the period. Sales in our downstream business increased from $668.8
million in 2006 to $696.2 million in 2007. This increase relates to stronger aluminum prices and
$51.4 million of sales of excess quantities of metal (brokered metal sales) in which our
downstream business sold excess supplies of purchased primary aluminum raw material inventory. The
increase was offset by a decline in sales of HVAC finstock, which was affected by the recent
downturn in the housing market and a corresponding weakening in demand for aluminum in building
products in 2007.
Cost of sales on a pro forma basis, in 2007 was $1,205.3 million, compared to $1,133.8 million
in 2006, an increase of 6.3%. The cost of sales was primarily impacted by the $51.5 million of
costs associated with brokered metal sales as well as increases in shipments to external customers.
On a pro forma basis, cost of sales in our upstream business was $530.6 million in 2007, compared
to $473.8 million in 2006, an increase of 12.0%. The increase was primarily due to a 5.4% increase
in shipments during the period as well as increases in power and insurance costs. On a pro forma
basis, cost of sales in our downstream business of $674.7 million in 2007 increased 2.2% compared
to $660.0 million in 2006. This is a result of the brokered metal sales and an increase in aluminum
prices, offset in part by decreased shipment volumes, as a result of a decline in sales of HVAC
finstock.
46
Selling, general and administrative expenses and other on a pro forma basis, increased $16.5
million from $39.5 million in 2006 to $56.0 million in 2007. The increase relates primarily to
stock compensation expense (including $4.1 million expense related to
repricing of stock options), additional consulting, registration and sponsor fees and a $2.4
million bonus paid by Xstrata to our current management upon the closing of the Apollo Acquisition.
Operating income on a pro forma basis decreased $5.6 million from $139.4 million in 2006 to
$133.8 million in 2007. This decrease was caused partially by a slight decrease in overall
third-party shipment volumes and increases in the average realized MWTP primary aluminum price, but
was driven primarily by the $16.5 million increase in selling, general and administrative expenses
as discussed above.
Loss on derivative instruments and hedging activities in 2007 consisted of a $44.1 million
loss compared to a $22.0 million loss in 2006, an increase of $22.1 million. The increase in loss
in 2007 was primarily the result of the change in the fair value of fixed price swaps entered into
to hedge our exposure to aluminum price fluctuations and the change in the fair value of interest
rate swaps entered into to hedge our exposure to fluctuations in LIBOR. The loss in 2006 resulted
from the fair value of natural gas financial swaps entered into to hedge our exposure to natural
gas price fluctuations.
Income tax expense on a pro forma basis totaled $0.8 million in 2006 compared to $1.7 million
in 2007. The provision for income taxes resulted in an effective tax (benefit) rate for continuing
operations of 21.8% for 2007, compared with an effective tax rate of 5.8% for 2006. The change in
effective tax rates was primarily related to a permanent difference in cancellation of debt income
related to the divestiture of a subsidiary, state income tax expense, foreign equity earnings and
the impact of the Sec. 199 manufacturing deduction.
Net income on a pro forma basis decreased $22.6 million from $13.1 million in 2006 to a $9.5
million loss in 2007. This decrease is primarily the result of the combined effects of a $5.6
million decrease in operating income (impacted primarily by increased selling, general and
administrative expenses) and a $22.1 million unfavorable impact from derivative instruments and
hedging activities.
Liquidity and Capital Resources
Our primary sources of liquidity are cash flows from operations, our cash on hand, and our
funds available under our revolving credit facility. Our primary continuing liquidity needs will be
to finance our working capital, capital expenditures, including costs to restore our New Madrid
smelter to full production capacity (See Item 1. Business for a discussion of the New Madrid
power outage), and debt service needs including the repurchase of debt as conditions warrant. We
have incurred substantial indebtedness in connection with the Apollo Transactions and the Special
Dividend. As of December 31, 2008, our total indebtedness was $1,346.6 million and our annualized
cash interest expense based on our indebtedness and current interest rates as of December 31, 2008
was approximately $74.2 million.
Based on our current level of operations, we believe that cash flow from operations and
available cash, together with available borrowings under our existing senior secured credit
facilities, will be adequate to meet our short-term liquidity needs, including restoring our New
Madrid smelter to full capacity. We cannot assure you, however, that our business will generate
sufficient cash flow from operations or that future borrowings will be available to us under our
existing senior secured credit facilities in an amount sufficient to enable us to pay our
indebtedness or to fund our other liquidity needs. In addition, upon the occurrence of certain
events, such as a change of control, we could be required to repay or refinance our indebtedness.
We cannot assure you that we will be able to refinance any of our indebtedness, on commercially
reasonable terms or at all.
Cash Flows
Successor Period
Following the Apollo Transactions, our primary sources of liquidity are the cash flows from
operations and funds available under our existing senior secured revolving credit facility. Our
primary continuing liquidity needs are to finance our working capital, capital expenditures, debt
obligations, and restoring our New Madrid smelter to full capacity. We have incurred substantial
indebtedness in connection with the Transactions and incurred additional indebtedness in connection
with the payment of a special dividend to our stockholders. Our significant debt service
obligations could have material consequences to investors.
47
The following table sets forth certain historical consolidated cash flow information for 2007
and 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Predecessor |
|
|
Successor |
|
|
Period from |
|
|
Period from |
|
Year |
|
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
ended |
(in
millions) |
|
|
May 17, 2007 |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
Cash provided by operating activities |
|
|
41.2 |
|
|
|
|
160.8 |
|
|
|
65.5 |
|
Cash provided by (used in) investing activities |
|
|
5.1 |
|
|
|
|
(1,197.7 |
) |
|
|
(51.1 |
) |
Cash (used in) provided by financing activities |
|
|
(83.7 |
) |
|
|
|
1,112.5 |
|
|
|
94.7 |
|
|
|
|
|
|
|
Net change in cash and cash equivalents |
|
|
(37.4 |
) |
|
|
|
75.6 |
|
|
|
109.1 |
|
|
|
|
|
|
|
Operating Activities
Operating activities used $46.2 million of cash flow in the fourth quarter, including $35.1
million for interest payments, $18.3 million for tax payments and $26.3 million in advance payment
of January obligations for raw materials. Net cash provided by operating activities totaled $65.5
million in the year ended December 31, 2008, compared to $41.2 million for the period from January
1, 2007 to May 17, 2007 and $160.8 million for the period from May 18, 2007 to December 31, 2007.
Operating cash flows for 2008 were negatively impact by lower aluminum prices and higher raw
material costs which offset the impact of slightly higher volumes.
In light of business conditions present beginning in late September 2008, along with our
current and future cash needs, management has notified the trustee for the HoldCo and Acquisition
Co bondholders of its election to pay the May 15, 2009 interest payment entirely by increasing the
principal amount of those notes.
Investing Activities
Capital expenditures were $51.7 million during the Successor period ended December 31, 2008,
compared to $5.8 million in the Predecessor period from January 1, 2007 to May 17, 2007 and $36.2
million in the Successor period from May 18, 2007 to December 31, 2007. The higher level of capital
expenditures in 2008 is primarily attributable to capital expenditure projects aimed at increasing
productivity, including $16.2 million invested in the $48.0 million smelter expansion project in
our upstream business.
During the Predecessor period from January 1, 2007 to May 17, 2007, investing cash flows were
affected by a $10.9 million advance from the Predecessor parent. The Successor period from May 18,
2007 to December 31, 2007 was affected by the $1.2 billion purchase price paid by the Successor for
the acquisition of Noranda Aluminum, Inc.
Financing Activities
During the Predecessor period from January 1, 2007 to May 17, 2007, financing cash flows were
affected by the contribution of cash from the Predecessor parent, the settlement of intercompany
accounts, and the distributions of amounts to the Predecessor parent in preparation for the Apollo
Acquisition.
During the Successor period from May 18, 2007 to December 31, 2007, financing cash flows were
affected by the proceeds from issuance of the notes and the term B loan as funding for the Apollo
Acquisition. We made a $75.0 million voluntary pre-payment of the term B loan in June 2007, as
described in Note 12. Long-Term Debt to the financial statements included elsewhere in this
report. During the year ended December 31, 2008, we made a $30.3 million principal payment as
called for by our senior secured credit facilities cash flow sweep provisions. As discussed in
Note 12. Long-Term Debt to the financial statements included elsewhere in this report, similar
cash flow sweep payments may be required annually. Our Board of Directors declared and we paid a
$102.2 million dividend ($4.70 per share) in June 2008.
In late September 2008, in light of concerns about instability in the financial markets and
general business conditions, in order to preserve its liquidity, we borrowed $225 million under the
revolving portion of our senior secured credit facilities and invested the proceeds in highly
liquid cash equivalents, including U.S. Government treasury bills and money market funds holding
only U.S. Government treasury securities, with the remainder held in our bank accounts. Our
operating activities used $46.2 million of cash during the fourth quarter, including $35.1 million
for interest payments, $18.3 million for tax payments, and $26.3 million in advance payment of
January 2009 obligations for raw materials and power, partially offset by favorable working
capital.
On January 29, 2009, Standard & Poors downgraded its ratings of both Noranda HoldCo and
Noranda AcquisitionCo. Both remain on CreditWatch with negative implications. On January 29, 2009,
Moodys placed Noranda HoldCo and Noranda AcquisitionCo under review for possible downgrade.
48
The following table sets forth certain historical consolidated cash flow information for 2006
and 2007:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
|
January 1, 2006 to |
|
|
August 16, 2006 to |
|
January 1, 2007 to |
|
|
May 18, 2007 to |
(in
millions) |
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
|
|
|
|
|
|
|
|
Cash provided by operating activities |
|
|
81.9 |
|
|
|
|
107.8 |
|
|
|
41.2 |
|
|
|
|
160.8 |
|
Cash (used in) provided by investing activities |
|
|
(20.5 |
) |
|
|
|
(31.8 |
) |
|
|
5.1 |
|
|
|
|
(1,197.7 |
) |
Cash (used in) provided by financing activities |
|
|
(37.7 |
) |
|
|
|
(60.5 |
) |
|
|
(83.7 |
) |
|
|
|
1,112.5 |
|
|
|
|
|
|
|
|
|
|
Net change in cash and cash equivalents |
|
|
23.7 |
|
|
|
|
15.5 |
|
|
|
(37.4 |
) |
|
|
|
75.6 |
|
|
|
|
|
|
|
|
|
|
Cash provided by operating activities totaled $41.2 million in the period from January 1, 2007
to May 17, 2007 and $160.8 million in the period from May 18, 2007 to December 31, 2007, compared
to $81.9 million in the period from January 1, 2006 to August 15, 2006 and $107.8 million in the
period from August 16, 2006 to December 31, 2006. The increase in cash flows from operating
activities in 2007 compared with 2006 was mainly due to an increase in the price of primary
aluminum and reductions in working capital.
Cash (used in) provided by investing activities totaled inflows of $5.1 million in the period
from January 1, 2007 to May 17, 2007 and outflows of $1,197.7 million in the period from May 18,
2007 to December 31, 2007, compared to outflows of $20.5 million in the period from January 1, 2006
to August 15, 2006 and $31.8 million in the period from August 16, 2006 to December 31, 2006. The
increase in cash flows used in investing activities in 2007 was mainly due to cash used in the
Apollo Acquisition of $1,161.5 million, which consisted of the purchase consideration including
acquisition costs.
Cash (used in) provided by financing activities totaled outflows of $83.7 million in the
period from January 1, 2007 to May 17, 2007 and inflows of $1,112.5 million in the period from May
18, 2007 to December 31, 2007, compared to outflows of $37.7 million in the period from January 1,
2006 to August 15, 2006 and $60.5 million in the period from August 16, 2006 to December 31, 2006.
The increase in cash flows provided in financing activities in 2007 compared to 2006 was mainly due
to the proceeds from the debt issued on May 18, 2007 by Noranda AcquisitionCo in connection with
the Apollo Transactions and the HoldCo Notes issued by Noranda HoldCo on June 7, 2007 totaling
$1,227.8 million, the equity contribution by Apollo in connection with the Apollo Transactions of
$214.2 million, the equity contribution by our management of $1.9 million and the capital
contributions from our former parent company of $101.3 million, which was offset by the payment of
a Special Dividend in June 2007 of $216.1 million, the deferred financing costs of $39.0 million
incurred as part of the Apollo Transactions and the HoldCo Notes issue, the voluntary repayment of
$75.0 million of term B loan on June 28, 2007 and the repayment of long-term debt with Noranda
Islandi EHF, a company under common control of Xstrata, of $160.0 million.
49
Description of Certain Indebtedness
We summarize below the principal terms of the agreements that govern the senior secured credit
facilities and our notes. This summary is not a complete description of all of the terms of the
relevant agreements. Copies of the credit agreement governing the senior secured credit facilities
and the indentures governing the notes have been filed with the SEC.
Senior Secured Credit Facilities
Noranda AcquisitionCo is the borrower under the senior secured credit facilities. The senior
secured credit facilities have been provided by a syndicate of banks and other financial
institutions. The senior secured credit facilities provide financing of up to $750.0 million,
consisting of:
|
|
|
a $500.0 million term B loan with a maturity of seven years, all of which was drawn in
connection with the Apollo Transactions, $106.6 million of which was repaid as of December
31, 2008; and |
|
|
|
|
a $250.0 million revolving credit facility with a maturity of six years, which includes
borrowing capacity available for letters of credit and for borrowings on same-day notice,
referred to as swingline loans. $225.0 million was drawn on the revolving credit facility
and there were $7.0 million in outstanding letters of credit as of December 31, 2008. |
In addition, the senior secured credit facilities permit Noranda AcquisitionCo to incur
incremental term and revolving loans under such facilities in an aggregate principal amount up to
$200.0 million. Incurrence of such incremental indebtedness under the senior secured facilities is
subject to, among other things, pro forma compliance with a senior secured leverage ratio of 3.0 to
1.0. As of December 31, 2008, Noranda AcquisitionCo has no commitments from any lender to provide
such incremental loans.
Interest Rate and Fees. The interest rates per annum applicable to loans under the senior
secured credit facilities are, at Noranda AcquisitionCos option, equal to either an alternate base
rate or an adjusted LIBOR rate for a one-, two-, three- or six-month interest period, or a nine- or
twelve-month period if available from all relevant lenders, in each case plus an applicable margin
that varies with the senior secured leverage ratio of Noranda AcquisitionCo. The alternate base
rate means the greater of (i) the rate as quoted from time to time in The Wall Street Journal,
Money Rates Section as the prime rate and (ii) one-half of 1.0% over the weighted-average of rates
on overnight Federal Funds as published by the Federal Reserve Bank of New York. The adjusted LIBOR
is determined by reference to settlement rates established for deposits in dollars in the London
interbank market for a period equal to the interest period of the applicable loan and the maximum
reserve percentages established by the Board of Governors of the U.S. Federal Reserve to which the
lenders are subject. In addition to paying interest on outstanding principal under the senior
secured credit facilities, Noranda AcquisitionCo is required to pay a commitment fee to the lenders
under the revolving credit facility in respect of the unutilized commitments thereunder at a rate
equal to 0.50% per annum (subject to reduction upon attainment of certain leverage ratios). Noranda
AcquisitionCo also is required to pay customary letter of credit and agency fees.
Prepayments. The senior secured credit facilities require Noranda AcquisitionCo to prepay
outstanding term loans, subject to certain exceptions, with:
|
|
|
beginning with the first full fiscal quarter ended after the closing, 50% (which
percentage may be reduced to certain levels upon the achievement of either a specified
total net senior secured leverage ratio or the repayment of a specified proportion of the
term loans) of excess cash flow (as defined in the credit agreement) less the amount of
certain voluntary prepayments as described in the credit agreement, payable after the end
of the applicable fiscal year; |
|
|
|
|
so long as the total net senior secured leverage ratio is above a certain threshold and
a specified proportion of the term loan remains outstanding, 100% of the net cash proceeds
of all non-ordinary course asset sales and casualty and condemnation events, if Noranda
AcquisitionCo does not reinvest or commit to reinvest those proceeds in assets to be used
in its business or to make certain other permitted investments within 15 months and 100% of
the net cash proceeds from the early termination of hedging arrangements in effect as of
April 10, 2007; and |
|
|
|
|
100% of cash proceeds from the issuance of debt, subject to certain exceptions. Noranda
AcquisitionCo may voluntarily repay outstanding loans under the senior secured credit
facilities at any time without premium or penalty, other than customary breakage costs
with respect to loans with LIBOR-based interest rates. |
Amortization. The term B loan will amortize each year in an amount equal to 1% per annum in
equal quarterly installments of $1.25 million (with the first repayment scheduled beginning on
September 30, 2007) for the first six years and nine months, with the remaining amount payable on
the date that is seven years from the date of the closing of the senior secured credit facilities.
Any voluntary prepayments made on the term B loan, such as the $75.0 million voluntary repayment in
June 2007, may be applied against otherwise scheduled amortization obligations. Principal amounts
outstanding under the revolving credit facility will be due and payable in full at maturity, six
years from the date of the closing of the senior secured credit facilities.
50
Guarantee and Security. All obligations under the senior secured credit facilities are
unconditionally guaranteed by Noranda HoldCo and each of the future direct and indirect wholly
owned domestic subsidiaries of Noranda AcquisitionCo, in each case subject to certain exceptions.
All obligations under the senior secured credit facilities and the guarantees of those obligations
(as well as any interest-hedging or other swap agreements with the lenders and/or their affiliates
under the senior secured credit facilities) are secured by the following (subject to certain
exceptions):
|
|
|
a first priority pledge of all of the equity interests of Noranda AcquisitionCo by
Noranda HoldCo and a pledge of 100% of the equity interests of each of the existing and
future direct and indirect wholly owned domestic subsidiaries of Noranda AcquisitionCo; and |
|
|
|
|
a first priority security interest in substantially all of the assets of Noranda
AcquisitionCo as well as those of each of the existing and future direct and indirect
wholly owned domestic subsidiaries of Noranda AcquisitionCo. |
Certain Covenants and Events of Default. The senior secured credit facilities contain
customary covenants that, among other things, restrict, subject to certain exceptions, the ability
of Noranda AcquisitionCo and its restricted subsidiaries, to incur indebtedness, sell assets, make
investments, engage in acquisitions, mergers or consolidations, make dividends and other restricted
payments and prepay subordinated indebtedness. The senior secured credit facilities also contain
certain customary affirmative covenants and events of default. With respect to waiver or amendment
of certain covenants, the lenders under the senior secured credit facilities will vote as a group
with Merrill Lynch International, the counterparty to certain hedging arrangements with Noranda
AcquisitionCo and its subsidiaries. Merrill Lynch International and the agent for the senior
secured lenders have entered into an intercreditor agreement. The hedging arrangements with Merrill
Lynch International are subject to an independent set of covenants that, among other things,
restrict, subject to certain exceptions, the ability of Noranda AcquisitionCo and its restricted
subsidiaries, to incur indebtedness and enter into additional hedging arrangements.
The Notes
AcquisitionCo Notes. Noranda AcquisitionCo is the issuer of $510 million principal amount of
senior floating rate notes. The AcquisitionCo notes mature on May 15, 2015 and bear interest at a
floating rate equal to LIBOR (reset semiannually) plus 4.00% or, in the event interest is not paid
in cash as set forth below, 4.75%. The interest payments on the AcquisitionCo notes from November
15, 2007 to November 15, 2008 were paid in cash, and AcquisitionCo has elected to pay the May 15,
2009 interest payment entirely by increasing the principal amount of AcquisitionCo notes. For any
subsequent period through May 15, 2011, Noranda AcquisitionCo may elect to pay interest: (i)
entirely in cash, (ii) by increasing the principal amount of the AcquisitionCo notes or by issuing
new notes or (iii) 50% in cash and 50% by increasing the principal amount of notes or issuing new
notes. For any subsequent period after May 15, 2011, Noranda AcquisitionCo must pay all interest in
cash. Some or all of the AcquisitionCo notes may be redeemed at the election of Noranda
AcquistionCo at any time and from time to time after May 15, 2008, subject to certain notice
requirements, at a premium to par that declines over time to zero by May 15, 2010. The
AcquisitionCo notes are unconditionally guaranteed on a senior unsecured, joint and several basis
by the existing and future wholly owned domestic subsidiaries of Noranda AcquisitionCo that
guarantee the senior secured credit facilities. In addition, on September 7, 2007, Noranda HoldCo
fully and unconditionally guaranteed the Noranda AcquisitionCo Notes on a joint and several basis
with the guarantors. The guarantee by Noranda HoldCo is not required by the indenture governing the
AcquisitionCo notes and may be released by Noranda HoldCo at any time. The indenture governing the
AcquisitionCo notes contains customary covenants that, among other things, restrict, subject to
certain exceptions, the ability of Noranda AcquisitionCo and its restricted subsidiaries to incur
indebtedness, sell assets, make investments, engage in acquisitions, mergers or consolidations,
make dividends and other restricted payments and prepay subordinated indebtedness. The indenture
also contains certain customary affirmative covenants and events of default.
HoldCo Notes. Noranda HoldCo is the issuer of $220 million principal amount of senior floating
rate notes. The HoldCo notes mature on November 15, 2014 and bear interest at a floating rate equal
to LIBOR (reset semi-annually) plus 5.75% or, in the event interest is not paid in cash as set
forth below, 6.50%. The interest payments on the HoldCo notes from November 15, 2007 to November
15, 2008 were paid in cash, and HoldCo has elected to pay the May 15, 2009 interest payment
entirely by increasing the principal amount of HoldCo notes. For any subsequent period through May
15, 2012, Noranda HoldCo may elect to pay interest: (i) entirely in cash, (ii) by increasing the
principal amount of the HoldCo notes or by issuing new notes or (iii) 50% in cash and 50% by
increasing the principal amount of existing notes or issuing new notes. For any subsequent period
after May 15, 2012, Noranda HoldCo must pay all interest in cash. Some or all of the HoldCo notes
may be redeemed at the election of Noranda HoldCo at any time and from time to time after May 15,
2008, subject to certain notice requirements, at a premium to par that declines over time to zero
by May 15, 2010. The HoldCo Notes are not guaranteed. The indenture governing the HoldCo notes
contains customary covenants that, among other things, restrict, subject to certain exceptions, the
ability of Noranda HoldCo and its restricted subsidiaries to incur indebtedness, sell assets, make
investments, engage in acquisitions, mergers or consolidations, make dividends and other restricted
payments and prepay subordinated indebtedness. The indenture also contains certain customary
affirmative covenants and events of default.
Note Repurchases. From time to time, depending upon market, pricing and other conditions, as
well as on our cash balances and liquidity, we or our affiliates, including Apollo, our controlling
stockholder, may seek to acquire HoldCo Notes and/or AcquisitionCo Notes through
51
open market purchases, privately negotiated transactions, tender offers, exchange
offers, redemption or otherwise, upon such terms and at such prices as we may determine (or as may
be provided for in the indentures governing the notes), for cash or other consideration. There can
be no assurance as to which, if any, of these alternatives or combinations thereof we or our
affiliates may choose to pursue in the future.
Since December 31, 2008, we have acquired $131.8 million aggregate principal amount of our
HoldCo notes for an aggregate purchase price of $33.0 million.
Covenant Compliance
Certain covenants contained in the credit agreement governing our senior secured credit
facilities and the indentures governing our notes restrict our ability to take certain actions
(including incurring additional secured or unsecured debt, expanding borrowings under existing term
loan facilities, paying dividends, engaging in mergers, acquisitions and certain other investments,
and retaining proceeds from asset sales) if we are unable to meet defined Adjusted EBITDA to fixed
charges and net senior secured debt to Adjusted EBITDA ratios. Further, the interest rates we pay
under our senior secured credit facilities are determined in part by our net senior secured debt to
Adjusted EBITDA ratio. Furthermore, our ability to take certain actions, including paying dividends
and making acquisitions and certain other investments, depends on the amounts available for such
actions under the covenants in our debt agreements, which amounts accumulate with reference to our
Adjusted EBITDA on a quarterly basis. With respect to the ratios with which we must comply,
Adjusted EBITDA is computed on a trailing four quarter basis and the minimum or maximum amounts
generally required by those covenants and our performance against those minimum or maximum levels
are summarized below:
|
|
|
|
|
|
|
|
|
|
|
Actual |
|
|
Requirement |
|
December 31, 2007 |
|
December 31, 2008 |
HoldCo: |
|
|
|
|
|
|
Senior Floating Rate Notes ratio of Adjusted EBITDA to fixed charges(1)(2)
|
|
Minimum
1.75 to 1
|
|
2.8 to 1
|
|
2.5 to 1 |
AcquisitionCo: |
|
|
|
|
|
|
Senior Floating Rate Notes ratio of Adjusted EBITDA to fixed charges(1)(2)
|
|
Minimum
2.0 to 1
|
|
3.7 to 1
|
|
3.2 to 1 |
Senior Secured Credit Facilities ratio of net debt to Adjusted EBITDA(3)(4)(5)
|
|
Maximum
2.75 to 1
|
|
1.1 to 1
|
|
1.9 to 1 |
|
|
|
(1) |
|
Fixed charges are computed as though the related debt was outstanding since the beginning of
each twelve-month calculation period, with any payments to be given effect as though made at
the beginning of the period. |
|
(2) |
|
Covenants for the Holdco notes and AcquisitionCo notes are generally based on a minimum ratio
of Adjusted EBITDA to fixed charges; however, certain provisions also require compliance with
the net senior secured debt to Adjusted EBITDA ratio. |
|
(3) |
|
Covenants for our senior secured credit facilities are generally based on a maximum ratio of
net senior secured debt to Adjusted EBITDA; however, certain provisions also require
compliance with a net senior debt to Adjusted EBITDA ratio. |
|
(4) |
|
The senior secured credit facilities net debt to Adjusted EBITDA covenant is calculated based
on net debt outstanding under that facility. As of December 31, 2007, we had senior secured
debt of $423.7 million offset by unrestricted cash and permitted investments of $75.6 million,
for net debt of $348.1 million. As of December 31, 2008, we had senior secured debt of $618.5
million offset by unrestricted cash and permitted investments of $184.7 million, for net debt
of $433.8 million. |
|
(5) |
|
Maximum ratio changes to 3.0 to 1.0 at January 1, 2009. |
Although we do not expect to violate any of the provisions in the agreements governing our
outstanding indebtedness, these covenants can result in limiting our long-term growth prospects by
hindering our ability to incur future indebtedness or grow through acquisitions. See Item 1A. Risk
FactorsRisks Related to Our IndebtednessWe have substantial indebtedness, which could adversely
affect our ability to meet our obligations under the notes and may otherwise restrict our
activities.
In addition, upon the occurrence of certain events, such as a change of control, we could be
required to repay or refinance our indebtedness.
Fixed charges, in accordance with our debt agreements, are the sum of consolidated interest
expense and all cash dividend payments with respect to preferred and certain other types of our
capital stock. For the purpose of calculating these ratios, pro forma effect is given to any
repayment and issuance of debt, as if such transaction occurred at the beginning of the trailing
twelve-month period.
Adjusted EBITDA, as presented herein and in accordance with our debt agreements, is net income
before income taxes, net interest expense and depreciation and amortization adjusted to eliminate
management fees to related parties, certain charges related to the use of purchase accounting and
other non-cash income or expenses, which are defined in our credit agreement and the indentures
governing our notes.
52
Adjusted EBITDA is not a measure of financial performance under GAAP, and may not be
comparable to similarly titled measures used by other companies in our industry. Adjusted EBITDA
should not be considered in isolation from or as an alternative to net income, income from
continuing operations, operating income or any other performance measures derived in accordance
with GAAP. Adjusted EBITDA has limitations as an analytical tool and you should not consider it in
isolation or as a substitute for analysis of our results as reported under GAAP. For example,
Adjusted EBITDA excludes certain tax payments that may represent a reduction in cash available to
us; does not reflect any cash requirements for the assets being depreciated and amortized that may
have to be replaced in the future; does not reflect capital cash expenditures, future requirements
for capital expenditures or contractual commitments; does not reflect changes in, or cash
requirements for, our working capital needs; and does not reflect the significant interest expense,
or the cash requirements necessary to service interest or principal payments, on our indebtedness.
Adjusted EBITDA also includes incremental stand-alone costs and adds back non-cash derivative gains
and losses, non-recurring natural gas contract losses and certain other non-cash charges that are
deducted in calculating net income. However, these are expenses that may recur, vary greatly and
are difficult to predict. In addition, certain of these expenses can represent the reduction of
cash that could be used for other corporate purposes. You should not consider our Adjusted EBITDA
as an alternative to operating or net income, determined in accordance with GAAP, as an indicator
of our operating performance, or as an alternative to cash flows from operating activities,
determined in accordance with GAAP, as an indicator of our cash flows or as a measure of liquidity.
53
The following tables reconcile net income (loss) to Adjusted EBITDA for the periods presented.
All of the following adjustments are in accordance with the credit agreement governing our term B
loan and the indentures governing our notes.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Twelve months ended |
|
|
Twelve months ended |
|
|
Twelve months ended |
(in
millions) |
|
December 31, 2006 |
|
|
December 31, 2007 |
|
|
December 31, 2008 |
|
|
$ |
|
|
$ |
|
|
$ |
Net income (loss) |
|
|
113.9 |
|
|
|
|
22.5 |
|
|
|
|
(74.1 |
) |
Income taxes expense (benefit) |
|
|
62.3 |
|
|
|
|
18.7 |
|
|
|
|
(32.9 |
) |
Interest expense, net |
|
|
19.1 |
|
|
|
|
73.4 |
|
|
|
|
89.2 |
|
Depreciation and amortization |
|
|
57.3 |
|
|
|
|
99.4 |
|
|
|
|
98.2 |
|
Joint venture EBITDA adjustments(a) |
|
|
13.2 |
|
|
|
|
15.3 |
|
|
|
|
13.2 |
|
LIFO expense(b) |
|
|
5.7 |
|
|
|
|
(5.6 |
) |
|
|
|
(11.9 |
) |
LCM adjustments(c) |
|
|
|
|
|
|
|
14.3 |
|
|
|
|
37.0 |
|
Non-cash derivative gains and losses(d) |
|
|
7.5 |
|
|
|
|
54.0 |
|
|
|
|
47.0 |
|
Non-recurring natural gas losses(e) |
|
|
14.6 |
|
|
|
|
|
|
|
|
|
|
|
Incremental stand-alone costs(f) |
|
|
(4.5 |
) |
|
|
|
(2.7 |
) |
|
|
|
|
|
Employee compensation items(g) |
|
|
2.6 |
|
|
|
|
10.4 |
|
|
|
|
5.4 |
|
Goodwill impairment |
|
|
|
|
|
|
|
|
|
|
|
|
25.5 |
|
Other items, net(h) |
|
|
4.6 |
|
|
|
|
9.6 |
|
|
|
|
38.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adjusted EBITDA |
|
|
296.3 |
|
|
|
|
309.3 |
|
|
|
|
234.9 |
|
|
|
|
The following table reconciles cash flow from operating activities to Adjusted EBITDA for the
periods presented:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Twelve months ended |
|
|
Twelve months ended |
|
|
Twelve months ended |
(in
millions) |
|
December 31, 2006 |
|
|
December 31, 2007 |
|
|
December 31, 2008 |
|
|
$ |
|
|
$ |
|
|
$ |
Cash flow from operating activities |
|
|
189.7 |
|
|
|
|
202.0 |
|
|
|
|
65.5 |
|
Gain on disposal of property, plant and equipment |
|
|
(0.6 |
) |
|
|
|
(0.5 |
) |
|
|
|
(5.3 |
) |
Gain on derivative instruments and hedging
activities |
|
|
(22.1 |
) |
|
|
|
(44.0 |
) |
|
|
|
(47.0 |
) |
Equity in net income of investments in affiliates |
|
|
11.5 |
|
|
|
|
11.7 |
|
|
|
|
7.7 |
|
Stock option expense |
|
|
(2.6 |
) |
|
|
|
(3.8 |
) |
|
|
|
(2.4 |
) |
Changes in deferred charges and other assets |
|
|
11.8 |
|
|
|
|
8.4 |
|
|
|
|
(7.5 |
) |
Changes in pension and other long-term liabilities |
|
|
(9.1 |
) |
|
|
|
0.6 |
|
|
|
|
(0.2 |
) |
Changes in operating asset and liabilities, net |
|
|
34.1 |
|
|
|
|
(61.9 |
) |
|
|
|
(28.3 |
) |
Income taxes |
|
|
22.1 |
|
|
|
|
35.5 |
|
|
|
|
40.5 |
|
Interest expense, net |
|
|
17.8 |
|
|
|
|
66.0 |
|
|
|
|
82.9 |
|
Joint venture EBITDA adjustments(a) |
|
|
13.2 |
|
|
|
|
15.3 |
|
|
|
|
13.2 |
|
LIFO expense(b) |
|
|
5.7 |
|
|
|
|
(5.6 |
) |
|
|
|
(11.9 |
) |
LCM adjustment(c) |
|
|
|
|
|
|
|
14.3 |
|
|
|
|
37.0 |
|
Non-cash derivative gains and losses(d) |
|
|
7.5 |
|
|
|
|
54.0 |
|
|
|
|
47.0 |
|
Non-recurring natural gas losses(e) |
|
|
14.6 |
|
|
|
|
|
|
|
|
|
|
|
Incremental stand-alone costs(f) |
|
|
(4.5 |
) |
|
|
|
(2.7 |
) |
|
|
|
|
|
Employee compensation items(g) |
|
|
2.6 |
|
|
|
|
10.4 |
|
|
|
|
5.4 |
|
Other items, net(h) |
|
|
4.6 |
|
|
|
|
9.6 |
|
|
|
|
38.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adjusted EBITDA |
|
|
296.3 |
|
|
|
|
309.3 |
|
|
|
|
234.9 |
|
|
|
|
54
|
|
|
(a) |
|
Our upstream business is fully integrated from bauxite mined by St. Ann to alumina produced
by Gramercy to primary aluminum metal manufactured by our aluminum smelter in New Madrid,
Missouri. Our reported Adjusted EBITDA includes 50% of the net income of Gramercy and St.
Ann, based on transfer prices that are generally in excess of the actual costs incurred by
the joint venture operations. To reflect the underlying economics of the vertically
integrated upstream business, this adjustment eliminates the following components of equity
income to reflect 50% of the EBITDA of the joint ventures, for the following aggregated
periods: |
|
|
Twelve months |
|
|
Twelve months |
|
Twelve months |
|
|
ended |
|
|
ended |
|
ended |
(in millions) |
|
December 31, 2006 |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
$ |
|
|
$ |
|
$ |
Depreciation and amortization |
|
|
8.6 |
|
|
|
|
12.4 |
|
|
|
16.0 |
|
Net tax expense |
|
|
3.6 |
|
|
|
|
3.2 |
|
|
|
(2.7) |
|
Interest income |
|
|
(0.3) |
|
|
|
|
(0.3) |
|
|
|
(0.1) |
|
Non-cash purchase accounting adjustments |
|
|
1.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total joint venture EBITDA adjustments |
|
|
13.2 |
|
|
|
|
15.3 |
|
|
|
13.2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(b) |
|
We use the LIFO method of inventory accounting for financial reporting and tax purposes. To
achieve better matching of revenues and expenses, particularly in the downstream business
where customer LME pricing terms generally correspond to the timing of primary aluminum
purchases, this adjustment restates net income to the FIFO method of inventory accounting by
eliminating the LIFO expenses related to inventory held at the smelter and downstream
facilities. The adjustment also includes non-cash charges relating to inventories that have
been revalued at fair value at the date of the Xstrata Acquisition and Apollo Acquisition and
recorded in cost of sales during the periods presented resulting from the sales of
inventories. |
|
(c) |
|
Reflects adjustments to reduce inventory to the lower of cost, adjusted for purchase
accounting, to market value. |
|
(d) |
|
We use derivative financial instruments to mitigate effects of fluctuations in aluminum and
natural gas prices. We do not enter into derivative financial instruments for trading
purposes. This adjustment eliminates the non-cash gains and losses resulting from fair market
value changes of our swaps. These amounts are net of the following cash settlements: |
|
|
|
|
|
|
|
Twelve |
|
|
|
months ended |
|
|
|
December 31, 2008 |
|
Aluminum swapsfixed price |
|
|
(5.3 |
) |
Aluminum swapsvariable price |
|
|
(8.0 |
) |
Natural gas swaps |
|
|
(3.7 |
) |
Interest rate swaps |
|
|
(6.0 |
) |
|
|
|
Total |
|
|
(23.0 |
) |
|
|
|
|
|
|
(e) |
|
During 2006, as mandated by Falconbridge Limited, our parent entity, we entered into
natural gas swaps for the period between April and December 2006 in response to rising
natural gas costs at the end of 2005. Natural gas prices, however, decreased in 2006, and as
a result, we generated losses on the natural gas swaps. Our credit agreements provide for the
exclusion of losses incurred from those natural gas swaps. |
|
(f) |
|
Reflects (i) the incremental insurance, audit and other administrative costs on a
stand-alone basis, net of certain corporate overheads allocated by the former parent that we
no longer expect to incur on a go-forward basis and (ii) the elimination of income from
administrative and treasury services provided to Noranda Aluminum, Inc.s former parent and
its affiliates that are no longer provided. |
|
(g) |
|
Represents stock compensation expense, repricing of stock options and bonus payments. |
|
(h) |
|
Other items, net, consist of the following: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Twelve |
|
Twelve |
|
Twelve |
|
|
months ended |
|
months ended |
|
months ended |
(in millions) |
|
December 31, 2006 |
|
December 31, 2007 |
|
December 31, 2008 |
|
|
$ |
|
$ |
|
$ |
Sponsor fees |
|
|
|
|
|
|
2.0 |
|
|
|
2.0 |
|
Pension expense non cash |
|
|
1.6 |
|
|
|
0.2 |
|
|
|
3.8 |
|
Accretion expense |
|
|
(1.1 |
) |
|
|
(0.2 |
) |
|
|
(0.8 |
) |
Loss on disposal of assets |
|
|
0.9 |
|
|
|
0.7 |
|
|
|
8.6 |
|
Interest rate swap |
|
|
|
|
|
|
|
|
|
|
6.0 |
|
Restructuring |
|
|
|
|
|
|
|
|
|
|
7.4 |
|
Consulting fees |
|
|
0.8 |
|
|
|
4.9 |
|
|
|
8.6 |
|
Other |
|
|
2.4 |
|
|
|
2.0 |
|
|
|
2.7 |
|
|
|
|
Total |
|
|
4.6 |
|
|
|
9.6 |
|
|
|
38.3 |
|
|
|
|
Contractual Obligations and Contingencies
The following table reflects certain of our contractual obligations as of December 31, 2008.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2014 and |
(in millions) |
|
Total |
|
2009 |
|
2010 |
|
2011 |
|
2012 |
|
2013 |
|
beyond |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
Long-term debt(1) |
|
|
1,372.9 |
|
|
|
32.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
225.0 |
|
|
|
1,115.6 |
|
Interest on long-term debt(2) |
|
|
478.8 |
|
|
|
76.4 |
|
|
|
74.6 |
|
|
|
74.6 |
|
|
|
74.6 |
|
|
|
71.1 |
|
|
|
107.5 |
|
Operating lease commitments(3) |
|
|
9.7 |
|
|
|
2.5 |
|
|
|
2.2 |
|
|
|
2.0 |
|
|
|
1.5 |
|
|
|
0.7 |
|
|
|
0.8 |
|
Purchase obligations(4) |
|
|
19.2 |
|
|
|
14.7 |
|
|
|
0.4 |
|
|
|
0.4 |
|
|
|
0.4 |
|
|
|
0.4 |
|
|
|
2.9 |
|
Other contractual obligations(5) |
|
|
204.5 |
|
|
|
19.8 |
|
|
|
16.3 |
|
|
|
17.4 |
|
|
|
18.7 |
|
|
|
20.0 |
|
|
|
112.3 |
|
|
|
|
Total |
|
|
2,085.1 |
|
|
|
145.7 |
|
|
|
93.5 |
|
|
|
94.4 |
|
|
|
95.2 |
|
|
|
317.2 |
|
|
|
1,339.1 |
|
|
|
|
55
|
|
|
(1) |
|
We may be subject to required annual paydowns on our term B loan, depending on our annual
performance; however, payments in future years related to the term loan cannot be reasonably
estimated and are not reflected. |
|
(2) |
|
Interest on long-term debt was calculated based on the weighted-average effective LIBOR rate
of 2.13% at December 31, 2008. The fronting fee and the undrawn capacity fee of the revolving
credit facility are not included here. In addition, interest rate swap obligations are not
included and interest is assumed to be paid entirely in cash, with the exception of the May
15, 2009 interest payment, for which we have elected to pay in kind. |
|
(3) |
|
We enter into operating leases in the normal course of business. Our operating leases include
the leases on certain of our manufacturing and warehouse facilities. |
|
(4) |
|
Purchase obligations include minimum purchase requirements under New Madrids power contract
over the 15-year life of the contract. Additionally, take-or-pay obligations related to the
purchase of metal units through 2008 for Norandal, USA, Inc. are included, for which we
calculated related expected future cash flows based on the LME forward market at December 31,
2008, increased for an estimated Midwest Premium. |
|
(5) |
|
We have other contractual obligations that are reflected in the consolidated financial
statements, including pension obligations, asset retirement obligations and environmental
matters, and service agreements. See Note 15. Income Taxes of Notes to Consolidated
Financial Statements for information regarding income taxes. As of December 31, 2008, the
noncurrent portion of our income tax liability, including accrued interest and penalties,
related to unrecognized tax benefits, was approximately $11.0 million, which was not included
in the total above. At this time, the settlement period for the noncurrent portion of our
income tax liability cannot be determined. |
Known Trends and Uncertainties
Recent Accounting Pronouncements
On December 4, 2007, the FASB issued SFAS No. 141 (Revised 2007), Business Combinations (SFAS
No. 141R). According to transition rules of the new standard, we will apply it prospectively to
any business combinations with an acquisition date on or after January 1, 2009, except that certain
changes in FASB Statement 109 may apply to acquisitions which were completed prior to January 1,
2009. For 2008, $11,935 of valuation allowances, if recognized, would have resulted in an
adjustment to goodwill. However, for years beginning after December 31, 2008, SFAS No. 141R will
require subsequent changes to valuation allowances recorded in purchase accounting to be recorded
as income tax expense (regardless of when the acquisition occurred).
On December 4, 2007, the FASB issued SFAS No. 160, Noncontrolling Interests in Consolidated
Financial StatementsAn Amendment of ARB No. 51 (SFAS No. 160). SFAS No. 160 establishes new
accounting and reporting standards for the noncontrolling interest in a subsidiary and for the
deconsolidation of a subsidiary. According to transition rules of the new standard, we will apply
it for our fiscal year beginning January 1, 2009. We are currently evaluating the effect of SFAS
No. 160 on our consolidated financial statements.
The Company adopted portions of SFAS No. 157, Fair Value Measurements (SFAS No. 157), on
January 1, 2008. Issued in February 2008, FSP 157-2, Partial Deferral of the Effective Date of
Statement 157 (FSP 157-2), deferred the effective date of SFAS No. 157, for all nonfinancial
assets and nonfinancial liabilities which are recognized or disclosed on a non-recurring basis to
fiscal years beginning after November 15, 2008. The Company is currently assessing the impact of
SFAS No. 157 for nonfinancial assets and nonfinancial liabilities which are recognized or disclosed
at fair value on a non recurring basis on its consolidated financial position, results of
operations and cash flows. See Note 15 for further discussion.
In March 2008, the FASB issued Statement No. 161, Disclosures about Derivative Instruments and
Hedging Activities, an amendment of FASB Statement No. 133 (SFAS No. 161). SFAS No. 161 amends
and expands the disclosure requirements for derivative instruments and about hedging activities
with the intent to provide users of financial statements with an enhanced understanding of how and
why an entity uses derivative instruments; how derivative instruments and related hedged items are
accounted for; and how derivative instruments and related hedged items affect an entitys financial
position, financial performance, and cash flows. SFAS No. 161 requires qualitative disclosures
about objectives and strategies for using derivatives, quantitative disclosures about fair value
amounts of gains and losses on derivative instruments, and disclosures about credit-risk-related
contingent features in derivative agreements. SFAS No. 161 does not change accounting for
derivative instruments and is effective for financial statements issued for fiscal years and
interim periods beginning after November 15, 2008.
On December 30, 2008, the FASB issued FSP No. FAS 132(R)-1, Employers Disclosures about
Postretirement Benefit Plan Assets (SP No. FAS 132(R)-1), to provide guidance on an employers
disclosures about plan assets of a defined benefit pension or other postretirement plan. FSP No.
FAS 132(R)-1 does not change the accounting for defined benefit pensions or other postretirement
plans; however, expands on the disclosure of investment strategy, plan asset categories, valuation
techniques, and concentrations of risk within the plan assets. FSP No. FAS 132(R)-1 applies to an
employer that is subject to the disclosure requirements of FAS 132(R), Employers Disclosures about
Pensions and Other Postretirement Benefits, and is effective for fiscal years ending after December
15, 2009.
Government Regulation and Environmental Matters
Our operations are subject to a number of federal, state and local regulations relating to the
protection of the environment and to workplace health and safety. In particular, our operations are
subject to extensive federal, state and local laws and regulations governing emissions to air,
discharges to water emissions, the generation, storage, transportation, treatment or disposal of
hazardous materials or wastes and employee health and safety matters. We have spent, and expect to
spend, significant amounts for compliance with those laws and regulations.
56
The 1990 amendments to the U.S. Clean Air Act impose stringent standards on the aluminum
industrys air emissions. These amendments affect our operations, as technology-based standards
relating to reduction facilities and carbon plants have been instituted. Although we cannot predict
with certainty how much we will be required to spend to comply with these standards, our general
capital expenditure plan includes certain projects designed to improve our compliance with both
known and anticipated air emissions requirements. In addition, under certain environmental laws which may impose
liability regardless of fault, we may be liable for the costs of remediation of contamination at
our currently and formerly owned or operated properties or adjacent areas where such contamination
may have migrated, third-party sites at which wastes generated by our operations have been disposed
of or for the amelioration of damage to natural resources, subject to our right to recover certain
of such costs from other potentially responsible parties or from indemnitors or insurers. We may
also be liable for personal injury claims or workers compensation claims relating to exposure to
hazardous substances. We cannot predict what environmental laws or regulations will be enacted or
amended in the future, how existing or future laws or regulations will be interpreted or enforced
or the amount of future expenditures that may be required to comply with such laws or regulations.
Such future requirements may result in liabilities which may have a material adverse effect on our
financial condition, results of operations or liquidity.
We have incurred, and in the future will continue to incur, capital expenditures and operating
expenses for matters relating to environmental compliance. We have planned capital expenditures
related to environmental matters at all of our facilities of approximately $0.4 million in 2009. In
addition, we expect to incur operating expenses relating to environmental matters of approximately
$15.2 million in 2009. As part of our general capital expenditure plan, we also expect to incur
capital expenditures for other capital projects that may, in addition to improving operations,
reduce certain environmental impacts.
We accrue for costs associated with environmental investigations and remedial efforts when it
becomes probable that we are liable and the associated costs can be reasonably estimated. Our
aggregate environmental related accrued liabilities were $8.8 million at December 31, 2007 and
2008, which consisted entirely of asset retirement and site restoration obligations. All accrued
amounts have been recorded without giving effect to any possible future recoveries. With respect to
ongoing environmental compliance costs, including maintenance and monitoring, we expense the costs
when incurred.
The Gramercy joint venture, on a full venture basis, has an accrued liability at December 31,
2008 of $4.2 million in connection with the remediation of historic contamination at the Gramercy,
Louisiana facility. This amount is partially offset by a $1.6 million balance that remains in an
environmental escrow established by Kaiser Aluminum & Chemical Company at the time it sold us the
facility. Gramercy has also funded, in a restricted cash account, $6.2 million for the closure and
post-closure care of the red mud lakes at the Gramercy facility, where Gramercy disposes of
non-hazardous red mud wastes from its refining process.
Effect of inflation
While inflationary increases in certain input costs, such as wages, have an impact on our
operating results, inflation has had minimal net impact on our operating results during the last
three years, as overall inflation has been offset by increased selling prices and cost reduction
actions. We cannot assure you, however, that we will not be affected by general inflation in the
future.
Insurance
The primary risks in our operations are bodily injury, first party property damage and vehicle
liability. New programs have been implemented since the completion of the Apollo Acquisition,
similar to those formerly provided by Xstrata, covering general/products and umbrella/excess
liability, auto liability, workers compensation, property insurance (including business
interruption, extra expense and contingent business interruption/extra expense) and other coverage
customary for a company such as Noranda at levels which we consider sufficient to protect us
against catastrophic loss due to claims associated with bodily injury and/or property damage. All
policies will be underwritten with insurers that are rated A- or better by A.M. Best Company.
Off balance sheet arrangements
We do not have any off balance sheet arrangements.
57
ITEM 7A. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK
In addition to the risks inherent in our operations, we are exposed to financial, market and
economic risks. The following discussion provides information regarding our exposure to the risks
of changing commodity prices and interest rates. Our interest rate, aluminum and natural gas swaps
are held for purposes other than trading. They are used primarily to mitigate uncertainty and
volatility, and to cover underlying exposures.
Commodity Price Risks
Aluminum
We have implemented a hedging strategy we believe will reduce commodity price risk and protect
operating cash flows in our upstream business. Specifically, we have entered into fixed price
aluminum sales swaps with respect to a portion of our expected future upstream shipments. Under
these swaps, if the fixed price of primary aluminum established per the swap for any monthly
calculation period exceeds the average market price of primary aluminum (as determined by reference
to prices quoted on the LME) during such monthly calculation period, our counterparty in this
hedging arrangement will pay to us an amount equal to the difference multiplied by the quantities
as to which the swap agreement applies during such period. If the average market price during any
monthly calculation period exceeds the fixed price of primary aluminum specified for such period,
we will pay an amount equal to the difference multiplied by the contracted quantity to our counterparty. The net asset relating
to these fixed price aluminum swaps had a fair value totaling $401.9 million as of December 31,
2008.
Effective January 1, 2008, we designated these swaps for hedge accounting treatment under SFAS
No. 133, and therefore, gains or losses resulting from the change in the fair value of these swaps
are recorded as a component of accumulated comprehensive loss and reclassified into earnings in the
same period or periods during which the hedged transaction affects earnings. See Item 7.
Managements Discussion and Analysis of Financial Condition and Results of OperationsCritical
Accounting Policies and Estimates for further discussion of our accounting for these hedges,
including the impact of de-designation of certain 2009 hedges.
As of December 31, 2008, we had hedged approximately 1.2 billion pound of aluminum shipments
through fixed price aluminum sales swaps. The following table summarizes our fixed price aluminum
hedges per year:
|
|
|
|
|
|
|
|
|
|
|
|
Average sold hedged |
|
|
|
|
price per pound |
|
Pounds hedged annually |
Year |
|
|
$ |
|
(In thousands) |
|
|
|
|
2009 |
|
|
1.09 |
|
|
|
289,070 |
|
2010 |
|
|
1.06 |
|
|
|
290,536 |
|
2011 |
|
|
1.20 |
|
|
|
290,955 |
|
2012 |
|
|
1.27 |
|
|
|
291,825 |
|
Subsequent to December 31, 2008, we entered into purchase swaps with respect to a portion of
our hedged sales volumes, where, if the fixed price of primary aluminum established per the swap
for any monthly calculation period is below the average market price of primary aluminum (as
determined by reference to prices quoted on the LME) during such monthly calculation period, our
counterparty in this hedging arrangement will pay to us an amount equal to the difference
multiplied by the quantities as to which the swap agreement applies during such period. If the
average market price during any monthly calculation period is below the fixed price of primary
aluminum specified for such period, we will pay an amount equal to the difference multiplied by the
contracted quantity to our counterparty.
Natural Gas
We purchase natural gas to meet our production requirements. These purchases expose Noranda to
fluctuating natural gas prices. To offset changes in the Henry Hub Index Price of natural gas, we
enter into financial swaps by purchasing the fixed forward price for the Henry Hub Index and
simultaneously entering into an agreement to sell the actual Henry Hub Index Price. Our natural gas
financial swaps were not designated as hedging instruments under SFAS No. 133 in 2008. Accordingly,
any gains or losses resulting from changes in the fair value of the financial swaps are recorded in
other expense (income) in the consolidated statement of operations. At December 31, 2008, we
entered into fixed-price swap contracts for the following volumes of natural gas purchases:
|
|
|
|
|
|
|
|
|
|
|
|
Average Price Per |
|
Notional amount |
Year |
|
|
million BTU $ |
|
million BTUs |
|
|
|
|
2009 |
|
|
9.29 |
|
|
|
5,995,784 |
|
2010 |
|
|
9.00 |
|
|
|
4,011,984 |
|
2011 |
|
|
9.31 |
|
|
|
2,019,000 |
|
2012 |
|
|
9.06 |
|
|
|
2,022,996 |
|
58
Interest Rates
We have floating-rate debt which is subject to variations in interest rates. At December 31,
2008, we maintain an interest rate swap agreement to limit our exposure to floating interest rates
through November 15, 2011. Our interest rate swap agreement was not designated as a hedging
instrument under SFAS No. 133 in 2008. Accordingly, any gains or losses resulting from changes in
the fair value of the interest rate swap contract were recorded in loss (gain) on derivative
instruments and hedging activities in the consolidated statement of operations. The following table
presents the interest rate swap schedule:
|
|
|
|
|
Hedged amount |
Interest payment date |
|
(for prior 6 mos - $ in millions) |
|
05/15/2009 |
|
400.0 |
11/16/2009 |
|
400.0 |
05/17/2010 |
|
250.0 |
11/15/2010 |
|
250.0 |
05/16/2011 |
|
100.0 |
11/15/2011 |
|
100.0 |
12/31/2011 |
|
0.0 |
Non-Performance Risk
Our derivatives are recorded at fair value, the measurement of which includes the effect of
non-performance risk of our derivatives in a liability position, and credit risk of the
counterparty for derivatives in an asset position. At December 31, 2008, our $337.5 million of
derivative fair value was in an asset position. We offset the derivative balance with a broker
margin asset of $20.3 million as discussed below.
Merrill Lynch is the counterparty for a substantial portion of our derivatives. All swap
arrangements with Merrill Lynch are part of a master arrangement which are subject to the same
guarantee and security provisions as the senior secured credit facilities. At our current hedging
levels, the master arrangement does not require us to post additional collateral, nor does it
subject us to margin requirements. While management may alter our hedging strategies in the future
based on its view of actual or forecasted prices, currently there are no plans in place that would
require us to post additional collateral or become subject to margin requirements under the master
agreement with Merrill Lynch.
We have also entered into variable priced aluminum swaps with counterparties other than
Merrill Lynch. To the extent those swaps are in an asset position for the Company, we believe there
is limited counterparty risk to us because these counterparties are backed by the LME. To the extent
these swaps are in a liability position, the swap agreements provide for us to establish margin
accounts with the broker. These margin account balances are applied currently in the settlement of
swap liability. At December 31, 2008, the variable priced aluminum swaps were offset with a margin
account balance of $20.3 million.
Financial Risk
Fair Values and Sensitivity Analysis
The following table shows the effect of a hypothetical increase or decrease of 10% of the
appropriate risk factor of our financial hedges. The risk factor related to the interest rate swap
is the interest rate and the risk factor associated with the commodity swaps is the market price
associated with the respective commodity. The table does not net the
broker margin call asset of $20.3 million with the variable
price aluminum swaps.
All assumptions below are based on the fair market value
of our swaps as of December 31, 2008, as well as the market rates and market prices for December
31, 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivative value assuming a 10% |
|
Derivative value at |
|
Derivative value assuming a 10% |
Sensitivity Summary |
|
increase in the market risk factor |
|
December 31, 2008 |
|
decrease in the market risk factor |
|
|
|
Aluminum Swaps-Fixed Price |
|
|
313.7 |
|
|
|
401.9 |
|
|
|
490.1 |
|
Interest Rate Swap |
|
|
(21.5 |
) |
|
|
(21.5 |
) |
|
|
(21.4 |
) |
Natural Gas Hedges |
|
|
(24.4 |
) |
|
|
(33.4 |
) |
|
|
(42.4 |
) |
Aluminum Swaps-Variable Price |
|
|
(24.1 |
) |
|
|
(29.8 |
) |
|
|
(35.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
243.7 |
|
|
|
317.2 |
|
|
|
390.7 |
|
|
|
|
We issued variable-rate debt to finance the Apollo Acquisition and will be subject to
variations in interest rates with respect to our floating-rate debt. As of December 31, 2008,
outstanding long term floating-rate debt was $1,346.6 million. A 1% increase in the interest rate
would increase our annual interest expense by $13.5 million prior to any consideration of the
impact of interest rate swaps.
59
Material Limitations
The disclosures with respect to commodity prices and interest rates do not take into account
the underlying commitments or anticipated transactions. If the underlying items were included in
the analysis, the gains or losses on the hedges may be offset. Actual results will be determined by
a number of factors that are not under Norandas control and could vary significantly from those
factors disclosed. Noranda is exposed to credit loss in the event of nonperformance by
counterparties on the above instruments, as well as credit or performance risk with respect to its
customers. Although nonperformance is possible, Noranda does not anticipate nonperformance by any
of these parties. We believe that our contracts are with creditworthy counterparties.
60
ITEM 8. FINANCIAL STATEMENTS AND SUPPLEMENTARY DATA
INDEX TO FINANCIAL STATEMENTS
|
|
|
|
|
NORANDA ALUMINUM HOLDING CORPORATION |
|
|
|
|
|
|
|
|
|
|
|
|
62 |
|
|
|
|
63 |
|
|
|
|
65 |
|
Consolidated Statements of Operations for the Periods from January 1, 2006 to August 15,
2006, August 16, 2006 to December 31, 2006, January 1, 2007 to May 17, 2007, May 18, 2007 to
December 31, 2007, and Year Ended
December 31, 2008 |
|
|
66 |
|
Consolidated Statements of Shareholders Equity (Deficiency) for the Periods from January 1,
2006 to August 15, 2006, August 16, 2006 to December 31, 2006, January 1, 2007 to May 17,
2007, May 18, 2007 to December 31, 2007, and
Year Ended December 31, 2008 |
|
|
67 |
|
Consolidated Statements of Cash Flows for the Periods from January 1, 2006 to August 15,
2006, August 16, 2006 to December 31, 2006, January 1, 2007 to May 17, 2007, May 18, 2007 to
December 31, 2007, and Year Ended
December 31, 2008 |
|
|
68 |
|
|
|
|
69 |
|
|
|
|
|
|
GRAMERCY ALUMINA LLC |
|
|
|
|
|
|
|
104 |
|
|
|
|
105 |
|
|
|
|
106 |
|
|
|
|
107 |
|
|
|
|
108 |
|
|
|
|
109 |
|
|
|
|
110 |
|
61
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
The Board of Directors
Noranda Aluminum Holding Corporation
We have audited the accompanying consolidated balance sheets of Noranda Aluminum Holding
Corporation (the Company) as of December 31, 2008 (Successor) and December 31, 2007 (Successor)
and the related consolidated statements of operations, shareholders equity (deficiency), and cash
flows for the year ended December 31, 2008 (Successor) and the periods from January 1, 2007 to May
17, 2007 (Predecessor) and from May 18, 2007 to December 31, 2007 (Successor). These financial
statements are the responsibility of the Companys management. Our responsibility is to express an
opinion on these financial statements based on our audits. The financial statements of Gramercy
Alumina LLC (Gramercy) and St. Ann Bauxite Limited (St. Ann) (corporations in which the Company has
50% interests), have been audited by other auditors whose reports have been furnished to us, and
our opinion on the Companys consolidated financial statements, insofar as it relates to the
amounts included for Gramercy and St. Ann before consolidation adjustments, is based solely on the
reports of the other auditors. In the Companys consolidated financial statements (in thousands),
the Companys investments in Gramercy and St. Ann are stated at $101,888 and $103,769,
respectively, at December 31, 2008 (Successor) and at $92,480 and $106,394, respectively, at
December 31, 2007 (Successor), and the Companys equity in the net income before
consolidation adjustments of Gramercy and St. Ann is $12,695 and
$2,495, respectively for the year
ended December 31, 2008 (Successor) and $4,103 and $2,877, respectively, for the period from
January 1, 2007 to May 17, 2007 (Predecessor) and $8,604 and $3,451, respectively, for the period
from May 18, 2007 to December 31, 2007 (Successor).
We conducted our audits in accordance with the standards of the Public Company Accounting
Oversight Board (United States). Those standards require that we plan and perform the audit to
obtain reasonable assurance about whether the financial statements are free of material
misstatement. We were not engaged to perform an audit of the Companys internal control over
financial reporting. Our audits included consideration of internal control over financial reporting
as a basis for designing audit procedures that are appropriate in the circumstances, but not for
the purpose of expressing an opinion on the effectiveness of the Companys internal control over
financial reporting. Accordingly, we express no such opinion. An audit also includes examining, on
a test basis, evidence supporting the amounts and disclosures in the financial statements,
assessing the accounting principles used and significant estimates made by management, and
evaluating the overall financial statement presentation. We believe that our audits and the reports
of the other auditors provide a reasonable basis for our opinion.
In our opinion, based on our audits and the reports of other auditors, the financial
statements referred to above present fairly, in all material respects, the consolidated financial
position of Noranda Aluminum Holding Corporation at December 31, 2008 (Successor) and at December
31, 2007 (Successor), and the consolidated results of its operations and cash flows for the year
ended December 31, 2008 (Successor) and the periods from January 1, 2007 to May 17, 2007
(Predecessor) and from May 18, 2007 to December 31, 2007 (Successor), in conformity with U.S.
generally accepted accounting principles.
As discussed in Note 15 to the consolidated financial statements, on January 1, 2007, the
Company changed its method of accounting for income tax contingencies in accordance with Financial
Accounting Standards Board Interpretation No. 48.
Nashville, Tennessee
February 19, 2009
62
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Directors of
Noranda Aluminum, Inc.
We have audited the accompanying consolidated statements of operations, shareholders equity
(deficiency) and cash flows of Noranda Aluminum, Inc. (the Company) for the periods from January
1, 2006 to August 15, 2006 (Pre-predecessor) and August 16, 2006 to December 31, 2006
(Predecessor). These financial statements are the responsibility of the Companys management. Our
responsibility is to express an opinion on these financial statements
based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting
Oversight Board (United States). Those standards require that we plan and perform the audits to
obtain reasonable assurance about whether the financial statements are free of material
misstatement. We were not engaged to perform an audit of the Companys internal control over
financial reporting. Our audits include consideration of internal control over financial reporting
as a basis for designing audit procedures that are appropriate in the circumstances, but not for
the purpose of expressing an opinion on the effectiveness of the Companys internal control over
financial reporting. Accordingly, we express no such opinion. An
audit also includes examining, on
a test basis, evidence supporting the amounts and disclosures in the financial statements,
assessing the accounting principles used and significant estimates made by management, and
evaluating the overall financial statement presentation. We believe that our audits provide a
reasonable basis for our opinion.
In our opinion the financial statements referred to above present fairly, in all material
respects, the consolidated results of operations and cash flows of Noranda Aluminum, Inc. for the
periods from January 1, 2006 to August 15, 2006 (Pre-predecessor) and the period from August 16,
2006 to December 31, 2006 (Predecessor), in conformity with U.S. generally accepted accounting
principles.
|
|
|
|
|
/s/ ERNST & YOUNG LLP |
|
Toronto, Canada,
|
|
Chartered Accountants |
April 9, 2008
|
|
Licensed Public Accountants |
63
INDEPENDENT AUDITORS REPORT
To the members of
ST. ANN BAUXITE LIMITED
AND ITS SUBSIDIARY
We have audited the accompanying consolidated balance sheets of St. Ann Bauxite Limited and its
subsidiary (the Group) as at December 31, 2007 and 2008 and the related consolidated profit and
loss account and statements of changes in equity and cash flows for the years ended December 31,
2007 and 2008. These financial statements are the responsibility of the directors and management.
Our responsibility is to express an opinion on these financial statements based on our audits.
We conducted our audits in accordance with auditing standards of the Public Company Accounting
Oversight Board (United States). Those standards require that we plan and perform the audit to
obtain reasonable assurance that the financial statements are free of material misstatements. Our
audits included consideration of internal control over financial reporting as a basis for designing
audit procedures that are appropriate in the circumstances, but not for the purpose of expressing
an opinion on the effectiveness of the Companys internal control over financial reporting.
Accordingly, we express no such opinion. An audit also includes examining, on a test basis,
evidence supporting the amounts and disclosures in the financial statements, assessing the
accounting principles used and significant estimates made by directors and management, as well as
evaluating the overall financial statement presentation. We believe our audits provide a
reasonable basis for our opinion.
In our opinion such consolidated financial statements, present fairly, in all material respects,
the financial position of the Group as at December 31, 2007 and 2008 and of the results of its
financial performance and cash flows for the years ended December 31, 2007 and 2008 prepared in
accordance with International Financial Reporting Standards.
US GAAP Reconciliation
Accounting principles under International Financial Reporting Standards vary in certain significant
respects from accounting principles generally accepted in the United States of America. Information
relating to the nature and effect of such differences is presented in note 23 of the financial
statements.
/s/ DELOITTE
& TOUCHE
Chartered Accountants
Kingston, Jamaica,
February 6, 2009
64
NORANDA ALUMINUM HOLDING CORPORATION
CONSOLIDATED BALANCE SHEETS
(dollars expressed in thousands, except share information)
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31, 2007 |
|
|
December 31, 2008 |
|
|
$ |
|
|
$ |
|
|
|
|
ASSETS |
|
|
|
|
|
|
|
|
Current assets: |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
|
75,630 |
|
|
|
184,716 |
|
Accounts receivable, net |
|
|
97,169 |
|
|
|
74,472 |
|
Inventories |
|
|
180,250 |
|
|
|
139,019 |
|
Derivative assets |
|
|
21,163 |
|
|
|
81,717 |
|
Tax receivable |
|
|
8,072 |
|
|
|
13,125 |
|
Other current assets |
|
|
5,101 |
|
|
|
3,367 |
|
|
|
|
Total current assets |
|
|
387,385 |
|
|
|
496,416 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Investments in affiliates |
|
|
198,874 |
|
|
|
205,657 |
|
Property, plant and equipment, net |
|
|
657,811 |
|
|
|
599,623 |
|
Goodwill |
|
|
256,122 |
|
|
|
242,776 |
|
Other intangible assets, net |
|
|
70,136 |
|
|
|
66,367 |
|
Long-term derivative assets |
|
|
|
|
|
|
255,816 |
|
Other assets |
|
|
80,216 |
|
|
|
69,516 |
|
|
|
|
Total assets |
|
|
1,650,544 |
|
|
|
1,936,171 |
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES AND SHAREHOLDERS EQUITY (DEFICIENCY) |
|
|
|
|
|
|
|
|
Current liabilities: |
|
|
|
|
|
|
|
|
Accounts payable |
|
|
|
|
|
|
|
|
Trade |
|
|
32,505 |
|
|
|
34,816 |
|
Affiliates |
|
|
27,571 |
|
|
|
34,250 |
|
Accrued liabilities |
|
|
31,742 |
|
|
|
32,453 |
|
Accrued interest |
|
|
12,182 |
|
|
|
2,021 |
|
Derivative liability |
|
|
5,077 |
|
|
|
|
|
Deferred revenue |
|
|
14,181 |
|
|
|
287 |
|
Deferred tax liabilities |
|
|
22,355 |
|
|
|
24,277 |
|
Current portion of long-term debt due to third-party |
|
|
30,300 |
|
|
|
32,300 |
|
|
|
|
Total current liabilities |
|
|
175,913 |
|
|
|
160,404 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Long-term debt |
|
|
1,121,372 |
|
|
|
1,314,308 |
|
Long-term derivative liabilities |
|
|
65,998 |
|
|
|
|
|
Pension and OPEB liabilities |
|
|
46,186 |
|
|
|
120,859 |
|
Other long-term liabilities |
|
|
29,730 |
|
|
|
39,582 |
|
Deferred tax liabilities |
|
|
211,421 |
|
|
|
262,383 |
|
Common stock subject to redemption at redemption value
(100,000 shares at December 31, 2008) |
|
|
|
|
|
|
2,000 |
|
Shareholders equity (deficiency): |
|
|
|
|
|
|
|
|
Common stock (100,000,000 shares authorized; $0.01
par value; 21,610,298 shares issued and outstanding
at December 31, 2007; 21,749,548 shares issued and
21,746,548 outstanding at December 31, 2008,
including 100,000 shares subject to redemption at
December 31, 2008) |
|
|
216 |
|
|
|
217 |
|
Capital in excess of par value |
|
|
11,767 |
|
|
|
14,383 |
|
Accumulated deficit |
|
|
|
|
|
|
(176,280 |
) |
Accumulated other comprehensive (loss) income |
|
|
(12,059 |
) |
|
|
198,315 |
|
|
|
|
Total shareholders equity (deficiency) |
|
|
(76 |
) |
|
|
36,635 |
|
|
|
|
Total liabilities and shareholders equity (deficiency) |
|
|
1,650,544 |
|
|
|
1,936,171 |
|
|
|
|
See accompanying notes to consolidated financial statements
65
NORANDA ALUMINUM HOLDING CORPORATION
CONSOLIDATED STATEMENTS OF OPERATIONS
(dollars expressed in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
Year |
|
|
|
|
|
|
January 1, 2006 |
|
|
August 16, 2006 |
|
January 1, 2007 |
|
|
May 18, 2007 to |
|
ended |
|
|
|
|
|
|
to August 15, |
|
|
to December 31, |
|
to May 17, |
|
|
December 31, |
|
December 31, |
|
|
|
|
|
|
2006 |
|
|
2006 |
|
2007 |
|
|
2007 |
|
2008 |
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales |
|
|
816,042 |
|
|
|
|
496,681 |
|
|
|
527,666 |
|
|
|
|
867,390 |
|
|
|
1,266,427 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating costs and expenses
Cost of sales |
|
|
660,529 |
|
|
|
|
408,968 |
|
|
|
424,505 |
|
|
|
|
768,010 |
|
|
|
1,122,676 |
|
|
|
|
|
Selling, general and administrative expenses |
|
|
23,933 |
|
|
|
|
14,029 |
|
|
|
16,853 |
|
|
|
|
39,159 |
|
|
|
73,831 |
|
|
|
|
|
Goodwill impairment |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
25,500 |
|
|
|
|
|
Other recoveries, net |
|
|
(56 |
) |
|
|
|
(557 |
) |
|
|
(37 |
) |
|
|
|
(454 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
684,406 |
|
|
|
|
422,440 |
|
|
|
441,321 |
|
|
|
|
806,715 |
|
|
|
1,222,007 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating income |
|
|
131,636 |
|
|
|
|
74,241 |
|
|
|
86,345 |
|
|
|
|
60,675 |
|
|
|
44,420 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other expense (income) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Interest expense (income), net
Parent and a related party |
|
|
12,576 |
|
|
|
|
7,059 |
|
|
|
7,187 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Third-party |
|
|
96 |
|
|
|
|
(732 |
) |
|
|
(952 |
) |
|
|
|
67,243 |
|
|
|
89,154 |
|
|
|
|
|
Loss (gain) on derivative instruments and
hedging activities, net |
|
|
16,632 |
|
|
|
|
5,452 |
|
|
|
56,467 |
|
|
|
|
(12,497 |
) |
|
|
69,938 |
|
|
|
|
|
Equity in net income of investments in affiliates |
|
|
(8,337 |
) |
|
|
|
(3,189 |
) |
|
|
(4,269 |
) |
|
|
|
(7,375 |
) |
|
|
(7,702 |
) |
|
|
|
|
Other, net |
|
|
45 |
|
|
|
|
42 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
21,012 |
|
|
|
|
8,632 |
|
|
|
58,433 |
|
|
|
|
47,371 |
|
|
|
151,390 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before income tax expense |
|
|
110,624 |
|
|
|
|
65,609 |
|
|
|
27,912 |
|
|
|
|
13,304 |
|
|
|
(106,970 |
) |
|
|
|
|
Income tax expense (benefit) |
|
|
38,744 |
|
|
|
|
23,577 |
|
|
|
13,655 |
|
|
|
|
5,137 |
|
|
|
(32,913 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
|
71,880 |
|
|
|
|
42,032 |
|
|
|
14,257 |
|
|
|
|
8,167 |
|
|
|
(74,057 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
See accompanying notes to consolidated financial statements
66
NORANDA ALUMINUM HOLDING CORPORATION
CONSOLIDATED STATEMENTS OF SHAREHOLDERS EQUITY (DEFICIENCY)
(dollars expressed in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Accumulated |
|
Accumulated |
|
Total |
|
|
|
|
|
|
|
|
|
|
deficit) |
|
other |
|
shareholders |
|
|
Common |
|
Capital in excess |
|
retained |
|
comprehensive |
|
equity |
|
|
Stock |
|
of par value |
|
earnings |
|
(loss) income |
|
(deficiency) |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Balance, December 31, 2005 (Pre-predecessor) |
|
|
1 |
|
|
|
488,470 |
|
|
|
(13,364 |
) |
|
|
(2,784 |
) |
|
|
472,323 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the period from January 1, 2006 to August 15, 2006
(Pre-predecessor): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
71,880 |
|
|
|
|
|
|
|
71,880 |
|
Pension adjustment, net of tax of $(337) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(559 |
) |
|
|
(559 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
71,321 |
|
Exercise of stock options |
|
|
|
|
|
|
(7,428 |
) |
|
|
|
|
|
|
|
|
|
|
(7,428 |
) |
Stock option expense and excess tax benefits |
|
|
|
|
|
|
2,561 |
|
|
|
|
|
|
|
|
|
|
|
2,561 |
|
|
|
|
Balance, August 15, 2006 (Pre-predecessor) |
|
|
1 |
|
|
|
483,603 |
|
|
|
58,516 |
|
|
|
(3,343 |
) |
|
|
538,777 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adjustment to reflect push-down of Xstrata Acquisition (Predecessor) |
|
|
1 |
|
|
|
949,999 |
|
|
|
17,393 |
|
|
|
|
|
|
|
967,393 |
|
For the period from August 16, 2006 to December 31, 2006
(Predecessor): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
42,032 |
|
|
|
|
|
|
|
42,032 |
|
Pension adjustment, net of tax of $(2,735) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(4,578 |
) |
|
|
(4,578 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
37,454 |
|
Excess tax benefits from exercise of stock options |
|
|
|
|
|
|
3,654 |
|
|
|
|
|
|
|
|
|
|
|
3,654 |
|
|
|
|
Balance, December 31, 2006 (Predecessor) |
|
|
1 |
|
|
|
953,653 |
|
|
|
59,425 |
|
|
|
(4,578 |
) |
|
|
1,008,501 |
|
|
|
|
For the period from January 1, 2007 to May 17, 2007 (Predecessor): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adoption of new accounting standard (FIN 48) |
|
|
|
|
|
|
|
|
|
|
(1,226 |
) |
|
|
|
|
|
|
(1,226 |
) |
Net income |
|
|
|
|
|
|
|
|
|
|
14,257 |
|
|
|
|
|
|
|
14,257 |
|
Pension adjustment, net of tax of $(1,494) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
3,206 |
|
|
|
3,206 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
17,463 |
|
Capital contribution from parent |
|
|
|
|
|
|
128,600 |
|
|
|
|
|
|
|
|
|
|
|
128,600 |
|
Distribution to parent |
|
|
|
|
|
|
|
|
|
|
(25,000 |
) |
|
|
|
|
|
|
(25,000 |
) |
Non-cash distribution to parent |
|
|
|
|
|
|
|
|
|
|
(1,541 |
) |
|
|
|
|
|
|
(1,541 |
) |
|
|
|
Balance, May 17, 2007 (Predecessor) |
|
|
1 |
|
|
|
1,082,253 |
|
|
|
45,915 |
|
|
|
(1,372 |
) |
|
|
1,126,797 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Adjustment to reflect Apollo Acquisition (Successor) |
|
|
216 |
|
|
|
215,914 |
|
|
|
|
|
|
|
|
|
|
|
216,130 |
|
For the period from May 18, 2007 to December 31, 2007 (Successor): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
|
|
|
|
|
|
|
|
|
8,167 |
|
|
|
|
|
|
|
8,167 |
|
Pension adjustment, net of tax of $(7,368) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(12,059 |
) |
|
|
(12,059 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(3,892 |
) |
Distribution to shareholders |
|
|
|
|
|
|
(207,963 |
) |
|
|
(8,167 |
) |
|
|
|
|
|
|
(216,130 |
) |
Stock option expense |
|
|
|
|
|
|
3,816 |
|
|
|
|
|
|
|
|
|
|
|
3,816 |
|
|
|
|
Balance, December 31, 2007 (Successor) |
|
|
216 |
|
|
|
11,767 |
|
|
|
|
|
|
|
(12,059 |
) |
|
|
(76 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the year ended December 31, 2008 (Successor): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net loss |
|
|
|
|
|
|
|
|
|
|
(74,057 |
) |
|
|
|
|
|
|
(74,057 |
) |
Pension adjustment, net of tax of $(31,842) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(53,408 |
) |
|
|
(53,408 |
) |
Unrealized gain on derivatives, net of tax of $150,296 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
263,782 |
|
|
|
263,782 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total comprehensive income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
136,317 |
|
Distribution to shareholders |
|
|
|
|
|
|
|
|
|
|
(102,223 |
) |
|
|
|
|
|
|
(102,223 |
) |
Issuance of shares |
|
|
1 |
|
|
|
285 |
|
|
|
|
|
|
|
|
|
|
|
286 |
|
Repurchase of shares |
|
|
|
|
|
|
(45 |
) |
|
|
|
|
|
|
|
|
|
|
(45 |
) |
Stock option expense |
|
|
|
|
|
|
2,376 |
|
|
|
|
|
|
|
|
|
|
|
2,376 |
|
|
|
|
Balance, December 31, 2008 (Successor) |
|
|
217 |
|
|
|
14,383 |
|
|
|
(176,280 |
) |
|
|
198,315 |
|
|
|
36,635 |
|
|
|
|
See accompanying notes to consolidated financial statements
67
NORANDA ALUMINUM HOLDING CORPORATION
CONSOLIDATED STATEMENTS OF CASH FLOWS
(dollars expressed in thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
|
|
|
January 1, |
|
|
August 16, |
|
January 1, |
|
|
May 18, |
|
Year |
|
|
2006 to |
|
|
2006 to |
|
2007 to |
|
|
2007 to |
|
ended |
|
|
August 15, |
|
|
December 31, |
|
May 17, |
|
|
December 31, |
|
December 31, |
|
|
2006 |
|
|
2006 |
|
2007 |
|
|
2007 |
|
2008 |
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
OPERATING ACTIVITIES |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net income (loss) |
|
|
71,880 |
|
|
|
|
42,032 |
|
|
|
14,257 |
|
|
|
|
8,167 |
|
|
|
(74,057 |
) |
Adjustments to reconcile net income (loss) to net cash
provided by operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization |
|
|
24,259 |
|
|
|
|
32,914 |
|
|
|
29,637 |
|
|
|
|
69,709 |
|
|
|
98,300 |
|
Non-cash interest |
|
|
800 |
|
|
|
|
400 |
|
|
|
2,200 |
|
|
|
|
5,305 |
|
|
|
6,277 |
|
Goodwill impairment |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
25,500 |
|
Loss (gain) on disposal of property, plant and
equipment |
|
|
952 |
|
|
|
|
(193 |
) |
|
|
(160 |
) |
|
|
|
685 |
|
|
|
5,312 |
|
Loss (gain) on derivative instruments and
hedging activities |
|
|
16,632 |
|
|
|
|
5,452 |
|
|
|
56,467 |
|
|
|
|
(12,497 |
) |
|
|
46,952 |
|
Equity in net income of investments in affiliates |
|
|
(8,337 |
) |
|
|
|
(3,189 |
) |
|
|
(4,269 |
) |
|
|
|
(7,375 |
) |
|
|
(7,702 |
) |
Deferred income taxes |
|
|
39,114 |
|
|
|
|
1,200 |
|
|
|
(14,828 |
) |
|
|
|
(1,856 |
) |
|
|
(73,422 |
) |
Stock option expense |
|
|
2,561 |
|
|
|
|
|
|
|
|
|
|
|
|
|
3,816 |
|
|
|
2,376 |
|
Changes in other assets |
|
|
(8,634 |
) |
|
|
|
(3,120 |
) |
|
|
124 |
|
|
|
|
(8,477 |
) |
|
|
7,490 |
|
Changes in pension and OPEB and other long term
liabilities |
|
|
9,021 |
|
|
|
|
54 |
|
|
|
(4,925 |
) |
|
|
|
4,312 |
|
|
|
195 |
|
Changes in operating assets and liabilities (net of
acquisitions): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts receivable |
|
|
(15,542 |
) |
|
|
|
(8,289 |
) |
|
|
(8,239 |
) |
|
|
|
39,779 |
|
|
|
22,697 |
|
Inventories |
|
|
(14,251 |
) |
|
|
|
(17,030 |
) |
|
|
(18,069 |
) |
|
|
|
43,565 |
|
|
|
41,231 |
|
Other current assets |
|
|
(1,706 |
) |
|
|
|
1,604 |
|
|
|
16,956 |
|
|
|
|
1,975 |
|
|
|
(18,584 |
) |
Accounts payable |
|
|
(27,776 |
) |
|
|
|
43,481 |
|
|
|
(13,250 |
) |
|
|
|
1,301 |
|
|
|
8,992 |
|
Taxes payable/receivable |
|
|
(8,116 |
) |
|
|
|
4,888 |
|
|
|
13,011 |
|
|
|
|
(9,052 |
) |
|
|
278 |
|
Accrued liabilities and deferred revenue |
|
|
1,018 |
|
|
|
|
7,607 |
|
|
|
(27,743 |
) |
|
|
|
21,434 |
|
|
|
(26,303 |
) |
|
|
|
|
|
|
|
|
|
Cash provided by operating activities |
|
|
81,875 |
|
|
|
|
107,811 |
|
|
|
41,169 |
|
|
|
|
160,791 |
|
|
|
65,532 |
|
|
|
|
|
|
|
|
|
|
INVESTING ACTIVITIES |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital expenditures |
|
|
(20,538 |
) |
|
|
|
(21,034 |
) |
|
|
(5,768 |
) |
|
|
|
(36,172 |
) |
|
|
(51,653 |
) |
Net (decrease) increase in advances due from parent |
|
|
|
|
|
|
|
(10,711 |
) |
|
|
10,925 |
|
|
|
|
|
|
|
|
|
|
Proceeds from disposal of equipment |
|
|
25 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
490 |
|
Payments for the Apollo Acquisition, net of cash acquired |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1,161,519 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash (used in) provided by investing activities |
|
|
(20,513 |
) |
|
|
|
(31,745 |
) |
|
|
5,157 |
|
|
|
|
(1,197,691 |
) |
|
|
(51,163 |
) |
|
|
|
|
|
|
|
|
|
FINANCING ACTIVITIES |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Proceeds from issuance of shares |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
216,130 |
|
|
|
2,285 |
|
Repurchase of shares |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(45 |
) |
Distribution to shareholders |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(216,130 |
) |
|
|
(102,223 |
) |
Capital contributions from parent |
|
|
|
|
|
|
|
|
|
|
|
101,256 |
|
|
|
|
|
|
|
|
|
|
Distributions to parent |
|
|
|
|
|
|
|
|
|
|
|
(25,000 |
) |
|
|
|
|
|
|
|
|
|
Excess tax benefits from stock-based compensation |
|
|
|
|
|
|
|
3,654 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Exercise of stock options |
|
|
(7,428 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net increase (decrease) in advances payable to parent |
|
|
21,723 |
|
|
|
|
(24,202 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Deferred financing costs |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(39,020 |
) |
|
|
|
|
Borrowings on long-term debt |
|
|
73,000 |
|
|
|
|
|
|
|
|
|
|
|
|
|
1,227,800 |
|
|
|
225,000 |
|
Repayments on long-term debt |
|
|
(125,000 |
) |
|
|
|
(40,000 |
) |
|
|
(160,000 |
) |
|
|
|
(76,250 |
) |
|
|
(30,300 |
) |
|
|
|
|
|
|
|
|
|
Cash (used in) provided by financing activities |
|
|
(37,705 |
) |
|
|
|
(60,548 |
) |
|
|
(83,744 |
) |
|
|
|
1,112,530 |
|
|
|
94,717 |
|
|
|
|
|
|
|
|
|
|
Change in cash and cash equivalents |
|
|
23,657 |
|
|
|
|
15,518 |
|
|
|
(37,418 |
) |
|
|
|
75,630 |
|
|
|
109,086 |
|
Cash and cash equivalents, beginning of period |
|
|
1,374 |
|
|
|
|
25,031 |
|
|
|
40,549 |
|
|
|
|
|
|
|
|
75,630 |
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents, end of period |
|
|
25,031 |
|
|
|
|
40,549 |
|
|
|
3,131 |
|
|
|
|
75,630 |
|
|
|
184,716 |
|
|
|
|
|
|
|
|
|
|
See accompanying notes to consolidated financial statements
68
NORANDA ALUMINUM HOLDING CORPORATION
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
(dollars expressed in thousands)
1. ACCOUNTING POLICIES
Basis of presentation
Noranda Aluminum Holding Corporation (Noranda, Successor or Company), and its wholly
owned subsidiary, Noranda Aluminum Acquisition Corporation (Noranda AcquisitionCo), were formed
by affiliates of Apollo Management, L.P. (Apollo) on March 27, 2007 for the purpose of acquiring
Noranda Intermediate Holding Corporation (Noranda Intermediate), which owns all of the
outstanding shares of Noranda Aluminum, Inc. (the Predecessor and Pre-predecessor as defined
below).
The Company has two integrated businesses: the primary metals, or upstream business
(upstream), which includes an aluminum smelter in New Madrid, Missouri, and the rolling mills, or
downstream business (downstream), which includes four rolling mills in the southeastern United
States in Huntingdon, Tennessee, Salisbury, North Carolina and Newport, Arkansas. As a result of a
major winter storm in Southeastern Missouri on January 28, 2009, the New Madrid, Missouri smelter
facility experienced a power outage. The interruption was managed safely with no on-site incidents
recorded. The outage affects approximately 75% of New Madrids plant capacity. The Company is
currently assessing the impact on our operations as further discussed in Note 2.
The Company holds 50% interests in a Gramercy, Louisiana aluminum refinery partnership and a
Jamaican bauxite mining partnership. The Companys investments in non-controlled entities in which
it has the ability to exercise equal or significant influence over operating and financial policies
are accounted for by the equity method. All significant intercompany transactions and accounts have
been eliminated in consolidation.
On April 10, 2007, Noranda AcquisitionCo entered into a Stock Purchase Agreement with Noranda
Finance, Inc. (subsequently renamed Noranda Intermediate), an indirect wholly owned subsidiary of
Xstrata plc (together with its subsidiaries, Xstrata), and Xstrata (Schweiz) A.G., a direct
wholly owned subsidiary of Xstrata, pursuant to which it agreed to purchase all of the outstanding
shares of Noranda Intermediate, which together with its subsidiaries constituted the Noranda
aluminum business of Xstrata. The acquisition was completed on May 18, 2007 (the Apollo
Acquisition). Noranda and Noranda AcquisitionCo had no assets or operations prior to the
acquisition of Noranda Intermediate on May 18, 2007.
Prior to December 31, 2005, Xstrata accumulated a 19.9% ownership in Falconbridge Limited,
which owned 100% of Noranda Aluminum, Inc. at that time. On August 15, 2006, through a tender
offer, Xstrata effectively acquired the remaining 80.1% of shares of Falconbridge Limited, which
resulted in Noranda Aluminum, Inc. being Xstratas wholly owned subsidiary (the Xstrata
Acquisition). Management accounted for the Xstrata Acquisition under the provisions of Statement
of Financial Accounting Standards (SFAS) No. 141, Business Combinations, (SFAS No. 141) by
treating the transactions leading to the Xstrata Acquisition as a step acquisition using the
purchase method. Therefore, the Xstrata Acquisition and Apollo Acquisition are accounted for under
the purchase method of SFAS No. 141.
The application of the provisions of SFAS No. 141 results in adjustments to the assets and
liabilities of Noranda Aluminum, Inc. at each of the Xstrata Acquisition and the Apollo Acquisition
dates. As a result, the consolidated financial statements subsequent to these acquisition dates are
not comparable to the consolidated financial statements prior to these acquisition dates. The
financial information for the period from January 1, 2006 to August 15, 2006 includes the results
of operations and cash flows for Noranda Aluminum, Inc. on a basis reflecting the historical
carrying values of Noranda Aluminum, Inc. prior to the Xstrata Acquisition and is referred to as
Pre-predecessor. The financial information as of December 31, 2006 and for the periods from
August 16, 2006 to December 31, 2006 and from January 1, 2007 to May 17, 2007 includes the
financial condition, results of operations and cash flows for Noranda Aluminum, Inc. on a basis
reflecting the stepped-up values of Noranda Aluminum, Inc., prior to the Apollo Acquisition but
subsequent to the Xstrata Acquisition, and is referred to as Predecessor. The financial
information as of December 31, 2007 and for the period from May 18, 2007 to December 31, 2007
includes the financial condition, results of operations and cash flows for Noranda on a basis
reflecting the impact of the preliminary purchase allocation of the Apollo Acquisition, and is
referred to as Successor.
The consolidated financial statements of Noranda Aluminum Holding Corporation include the
accounts of Noranda AcquisitionCo and its wholly owned subsidiaries, Noranda Intermediate, Noranda
Aluminum, Inc., Norandal USA, Inc. and Gramercy Alumina Holdings Inc. References to the Company
refer to the Successor, Predecessor, and Pre-predecessor periods of Noranda and Noranda Aluminum,
Inc.
The accompanying consolidated financial statements of the Company have been prepared in
accordance with accounting principles generally accepted in the United States of America (U.S.
GAAP). In managements opinion, the financial statements include all normal and recurring
adjustments that are considered necessary for the fair presentation
of the Companys financial position and operating results
69
including the elimination of all intercompany accounts and
transactions among wholly owned subsidiaries.
Acquisitions
Apollo Acquisition
In connection with the Apollo Acquisition, Noranda AcquisitionCo incurred $1,010,000 of funded
debt, consisting of (i) a $500,000 term B loan, and (ii) $510,000 of senior floating rate notes,
and entered into a $250,000 revolving credit facility which was undrawn at the date of the Apollo
Acquisition. In addition to the debt incurred, affiliates of Apollo contributed cash of $214,200 to
Noranda, which was contributed to Noranda AcquisitionCo. The purchase price for Noranda
Intermediate was $1,150,000, excluding acquisition costs. Subsequent to the Apollo Acquisition,
certain members of the Companys management contributed $1,930 in cash through the purchase of
common shares of the Company.
The Company finalized the purchase price allocation related to the Apollo Acquisition in the
first quarter of 2008. The final allocation of the purchase consideration was determined based on a
number of factors, including the final evaluation of the fair value of the Companys tangible and
intangible assets acquired and liabilities assumed as of the closing date of the transaction.
The following table summarizes the estimated fair value of the assets acquired and liabilities
assumed. Total purchase consideration was $1,164,650 including acquisition costs.
|
|
|
|
|
|
|
$ |
Fair value of assets acquired and liabilities assumed: |
|
|
|
|
Accounts receivable |
|
|
141,152 |
|
Inventories |
|
|
223,815 |
|
Investments in affiliates |
|
|
191,500 |
|
Property, plant and equipment |
|
|
687,949 |
|
Other intangible assets |
|
|
72,471 |
|
Goodwill |
|
|
268,276 |
|
Pension and other assets |
|
|
48,648 |
|
Deferred tax liabilities |
|
|
(250,639 |
) |
Accounts payable and accrued liabilities |
|
|
(118,997 |
) |
Other long-term liabilities |
|
|
(102,656 |
) |
|
|
|
Total purchase consideration assigned, net of $3,131 cash acquired |
|
|
1,161,519 |
|
|
|
|
Certain balances in the above table have been revised from amounts previously reported because
of adjustments to the purchase price allocation, primarily based on an updated valuation of the
investment in joint ventures and additional analyses of the Companys tax accounts, as well as
settlement of an $8,200 payable to Xstrata, which represented the Companys obligation to remit
payment for taxes deemed applicable to the period from April 10, 2007 to May 18, 2007.
Goodwill from the Apollo Acquisition is not deductible for tax purposes.
See Note 8 for further discussions related to changes in goodwill.
The following unaudited pro forma financial information presents the results of operations as
if the Apollo Acquisition had occurred at the beginning of each year presented after giving effect
to certain adjustments, including changes in depreciation and amortization expenses resulting from
fair value adjustments to tangible and intangible assets, increase in interest expense resulting
from additional indebtedness incurred and amortization of debt issuance costs incurred in
connection with the Apollo Acquisition and financing, increase in selling, general and
administrative expense related to the annual management fee paid to Apollo, and elimination for
certain historical intercompany balances which were not acquired as part of the Apollo Acquisition.
|
|
|
|
|
|
|
|
|
|
|
|
Year ended |
|
|
Year ended |
|
|
December 31, |
|
|
December 31, |
|
|
2006 |
2007 |
|
|
$ |
|
|
$ |
|
|
|
|
|
|
Sales |
|
|
1,312,723 |
|
|
|
|
1,395,056 |
|
Net income (loss) |
|
|
13,102 |
|
|
|
|
(9,476 |
) |
The unaudited pro forma financial information is not intended to represent the consolidated
results of operations the Company would have reported had the Apollo Acquisition been completed at
January 1, 2006, nor are they necessarily indicative of future results.
70
Xstrata Acquisition
The total investment for the Xstrata Acquisition was $1,167,393, which consisted of $950,000
consideration paid for the Companys stock and $200,000 of assumed debt, plus $17,393 representing
Xstratas share of the Companys earnings during the period of its 19.9% ownership of the Company.
For the purposes of applying push-down accounting to the two individual steps of this acquisition,
management has determined that the purchase consideration applicable to the acquisition of the
19.9% ownership interest was $115,000, with the consideration applicable to the acquisition of the
remaining 80.1% being $1,035,000.
Management recorded 19.9% of the assets and liabilities at their fair value on the date the
19.9% ownership interest was acquired in the first phase of the step acquisition. For the second
phase of the step acquisition on August 16, 2006, the Company recorded the remaining 80.1% of the
assets acquired and liabilities assumed at fair market value at that date.
The following table summarizes the allocation of the total consideration to the assets
acquired and liabilities assumed as of August 15, 2006, which was the date at which Xstrata
acquired effective control of the Company.
|
|
|
|
|
|
|
August 15, 2006 |
|
|
$ |
Accounts receivable |
|
|
129,491 |
|
Inventories |
|
|
160,363 |
|
Investment in affiliates |
|
|
176,569 |
|
Property, plant and equipment |
|
|
683,525 |
|
Goodwill |
|
|
284,338 |
|
Other intangible assets |
|
|
53,001 |
|
Other assets |
|
|
20,120 |
|
Deferred tax liabilities |
|
|
(222,426 |
) |
Accounts payable and accrued liabilities |
|
|
(93,282 |
) |
Other long-term liabilities |
|
|
(41,699 |
) |
|
|
|
Total purchase price assigned |
|
|
1,150,000 |
|
Long-term debt to related parties |
|
|
(200,000 |
) |
|
|
|
Share capital and capital in excess of par value |
|
|
950,000 |
|
|
|
|
Goodwill from the Xstrata Acquisition is not deductible for tax purposes.
Reclassifications
Certain reclassifications have been made to previously issued financial statements in order to
conform to the 2008 presentation. These reclassifications had no effect on net income or net cash
flows.
Revenue recognition
Revenue is recognized when title and risk of loss pass to customers in accordance with
contract terms. The Company periodically enters into supply contracts with customers and receives
advance payments for product to be delivered in future periods. These advance payments are recorded
as deferred revenue, and revenue is recognized as shipments are made and title, ownership, and risk
of loss pass to the customer during the term of the contracts.
Cash equivalents
Cash equivalents comprise cash and short-term highly liquid investments with initial
maturities of three months or less.
Allowance for doubtful accounts
Trade accounts receivable are recorded at the invoiced amount and do not bear interest. The
allowance for doubtful accounts is the Companys best estimate of the amount of probable credit
losses in the Companys existing accounts receivable; however, changes in circumstances relating to
accounts receivable may result in a requirement for additional allowances in the future. The
Company determines the allowance based on historical write-off experience, current market trends
and, for larger accounts, the ability to pay outstanding balances. Account balances are charged
against the allowance after all collection efforts have been exhausted and the potential for
recovery is considered remote.
Inventories
Inventories are stated at the lower of cost or market (LCM). The Company uses the last-in,
first-out (LIFO) method of valuing the majority of the Companys inventories, including raw
materials, work in progress and finished goods.
71
The remaining inventories (principally supplies) are stated at cost using the first-in,
first-out (FIFO) method.
Property, plant and equipment
Property, plant and equipment are recorded at cost. Betterments, renewals and repairs that
extend the life of the asset are capitalized; other maintenance and repairs are charged to expense
as incurred. Assets, asset retirement obligations and accumulated depreciation accounts are
relieved for dispositions or retirements with resulting gains or losses recorded as selling,
general and administrative expenses in the consolidated statements of operations. Depreciation is
based on the estimated service lives of the assets computed principally by the straight-line method
for financial reporting purposes.
Impairment of long-lived assets
The Company evaluates the recoverability of its long-lived assets in accordance with SFAS No.
144, Accounting for the Impairment or Disposal of Long-Lived Assets (SFAS No. 144). SFAS No. 144
requires periodic assessment of certain long-lived assets for possible impairment when events or
circumstances indicate that the carrying amounts may not be recoverable. Long-lived assets are
grouped and evaluated for impairment at the lowest levels for which there are identifiable cash
flows that are independent of the cash flows of other groups of assets. If it is determined that
the carrying amounts of such long-lived assets are not recoverable, the assets are written down to
their estimated fair value.
The Company transfers net property and equipment to assets held for sale when a plan to
dispose of the assets has been committed to by management. Assets transferred to assets held for
sale are recorded at the lesser of their estimated fair value less estimated costs to sell or
carrying amount. Subsequent to the date that an asset is held for sale, depreciation expense is not
recorded.
Self-insurance
The Company is primarily self-insured for workers compensation. The self-insurance liability
is determined based on claims filed and an estimate of claims incurred but not yet reported. Based
on actuarially determined estimates and discount rates of 3.6% in 2007 and 1.3% in 2008, as of
December 31, 2007 and 2008, the Company had $2,990 and $3,299, respectively, of accrued liabilities
and $7,182 and $9,159, respectively, of other long-term liabilities related to these claims.
As of December 31, 2007 and 2008, the Company has placed $3,612 and $3,412, respectively, in a
restricted cash account to secure the payment of workers compensation obligations. This restricted
cash is included in non-current other assets in the accompanying consolidated balance sheets.
Environmental expenditures
Environmental expenditures related to current operations are expensed or capitalized as
appropriate. Expenditures related to an existing condition caused by past operations, which do not
contribute to current or future period revenue generation, are expensed. Environmental liabilities
are provided when assessments or remedial efforts are probable and the related amounts can be
reasonably estimated. The Company had no reserves for remediation activities associated with leased
properties at December 31, 2007 or 2008.
Goodwill and other intangible assets
Goodwill represents the excess of acquisition consideration paid over the fair value of
identifiable net tangible and identifiable intangible assets acquired. In accordance with SFAS No.
142, Goodwill and Other Intangible Assets (SFAS No. 142), goodwill and other indefinite-lived
intangible assets are not amortized, but are reviewed for impairment at least annually, in the
fourth quarter, or earlier upon the occurrence of certain triggering events.
Goodwill is allocated among and evaluated for impairment at the reporting unit level, which,
in the Companys circumstances are the same as its operating segments: upstream and downstream. The
Company evaluates goodwill for impairment using a two-step process provided by SFAS No. 142. The
first step is to compare the fair value of each of its reporting units to their respective book
values, including goodwill. If the fair value of a reporting unit exceeds its book value, reporting
unit goodwill is not considered impaired and the second step of the impairment test is not
required. If the book value of a reporting unit exceeds its fair value, the second step of the
impairment test is performed to measure the amount of impairment loss, if any. The second step of
the impairment test compares the implied fair value of the reporting units goodwill with the book
value of that goodwill. If the book value of the reporting units goodwill exceeds the implied fair
value of that goodwill, an impairment loss is recognized in an amount equal to that excess. The
implied fair value of goodwill is determined in the same manner as the amount of goodwill
recognized in a business combination. See Notes 8 and 9 for further information.
Intangible assets with a definite life (primarily customer relationships) are amortized over
their expected lives and are tested for impairment whenever events or circumstances indicate that a
carrying amount of an asset may not be recoverable.
72
Investments in affiliates
The Company holds 50% interests in a Gramercy, Louisiana refinery, Gramercy Alumina LLC, and
in St. Ann Bauxite Ltd., a Jamaican bauxite mining partnership. The Companys interests in these
affiliates provide the ability to exercise significant influence, but not control, over the
operating and financial decisions of the affiliates; accordingly, the Company uses the equity
method of accounting in accordance with Accounting Principles Bulletin (APB) 18, The Equity
Method of Accounting for Investments in Common Stock, for its investments in and share of earnings
or losses of those affiliates. See Note 21 for further information.
The Company considers whether the fair values of any of its equity method investments have
declined below carrying value whenever adverse events or changes in circumstances indicate that
recorded values may not be recoverable. If the Company considered any such decline to be other than
temporary (based on various factors, including historical financial results, product development
activities and the overall health of the affiliates industry), a write-down to estimated fair
value would be recorded.
Use of estimates
The preparation of financial statements in conformity with U.S. GAAP requires management to
make estimates and assumptions that affect the amounts reported in the consolidated financial
statements and accompanying notes. These estimates affect the reported amounts of assets and
liabilities and the disclosure of contingent assets and liabilities at the date of the consolidated
financial statements and the reported amounts of revenue and expenses during the reporting period.
Actual results could differ from these estimates.
Financial instruments
The Companys financial instruments with third parties, as defined by SFAS No. 107,
Disclosures About Fair Values of Financial Instruments (SFAS No. 107), consist of cash and cash
equivalents, accounts receivable, derivative assets and liabilities, advances due from parent,
accounts payable and long-term debt due to third parties and a related party. The following table
presents the carrying values and fair values of the Companys related party and third-party debt
outstanding as of December 31, 2007 and 2008:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
Successor |
|
|
December 31, 2007 |
|
|
December 31, 2008 |
|
|
Carrying value |
|
Fair value |
|
|
Carrying value |
|
Fair value |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
Senior Floating Rate Notes due 2014 |
|
|
217,922 |
|
|
|
180,400 |
|
|
|
|
218,158 |
|
|
|
30,800 |
|
Senior Floating Rate Notes due 2015 |
|
|
510,000 |
|
|
|
408,000 |
|
|
|
|
510,000 |
|
|
|
153,000 |
|
Term B loan due 2014 |
|
|
423,750 |
|
|
|
423,750 |
|
|
|
|
393,450 |
|
|
|
393,024 |
|
Revolving credit facility |
|
|
|
|
|
|
|
|
|
|
|
225,000 |
|
|
|
225,000 |
|
|
|
|
|
|
Total |
|
|
1,151,672 |
|
|
|
1,012,150 |
|
|
|
|
1,346,608 |
|
|
|
801,824 |
|
|
|
|
|
|
The remaining financial instruments are carried at amounts that approximate fair value.
Deferred financing costs
Costs relating to obtaining debt are capitalized and amortized over the term of the related
debt using the straight-line method, which approximates the effective interest method. When all or
a portion of a loan is repaid, an associated amount of unamortized financing costs are removed from
the related accounts and charged to interest expense.
Concentration of credit risk
Financial instruments, including cash and cash equivalents and accounts receivable, expose the
Company to market and credit risks which, at times, may be concentrated with certain groups of
counterparties. The financial condition of such counterparties is evaluated periodically. The
Company generally does not require collateral for trade receivables. Full performance is
anticipated. Cash investments are held with major financial institutions and trading companies
including registered broker dealers.
Income taxes
The Company accounts for income taxes using the liability method, whereby deferred income
taxes reflect the net tax effect of temporary differences between the carrying amounts of assets
and liabilities for financial reporting purposes and the amounts used for income tax purposes. On
January 1, 2007, the Company changed its method of accounting for income tax contingencies in
accordance with Financial Accounting Standards Board Interpretation No. 48. In evaluating the
Companys ability to realize deferred tax assets, the Company uses judgment in considering the
relative impact of negative and positive evidence. The weight given to the potential effect of
negative and positive evidence is commensurate with the extent to which it can be objectively
verified. Based on the
weight of evidence, both negative and
73
positive, if it is more likely than not that some
portion or all of a deferred tax asset will not be realized, a valuation allowance is established.
Shipping and handling costs
Shipping and handling costs are classified as a component of cost of sales in the consolidated
statements of operations.
Pensions and other post-retirement benefits
The Company sponsors a defined benefit pension plan, which is accounted for in accordance with
SFAS No. 87, Employers Accounting for Pensions (SFAS No. 87), and SFAS No. 158, Employers
Accounting for Defined Benefit Pension and Other Retirement Plans, (SFAS No. 158). These
standards require that expenses and liabilities recognized in financial statements be actuarially
calculated. Under these accounting standards, assumptions are made regarding the valuation of
benefit obligations and the future performance of plan assets. According to SFAS No. 158, the
Company is required to recognize the funded status of the plans as an asset or liability in the
financial statements, measure defined benefit post-retirement plan assets and obligations as of the
end of the employers fiscal year, and recognize the change in the funded status of defined benefit
postretirement plans in other comprehensive income. The primary assumptions used in calculating
pension expense and liability are related to the discount rate at which the future obligations are
discounted to value the liability, expected rate of return on plan assets, and projected salary
increases. These rates are estimated annually as of December 31.
Other post-retirement benefits are accounted for in accordance with SFAS No. 106, Employers
Accounting for Post-Retirement Benefits Other Than Pensions (SFAS No. 106). Pension and
post-retirement benefit obligations are actuarially calculated using managements best estimates
and based on expected service periods, salary increases and retirement ages of employees. Pension
and post-retirement benefit expense includes the actuarially computed cost of benefits earned
during the current service periods, the interest cost on accrued obligations, the expected return
on plan assets based on fair market value and the straight-line amortization of net actuarial gains
and losses and adjustments due to plan amendments. All net actuarial gains and losses are amortized
over the expected average remaining service life of the employees.
Post-employment benefits
The Company provides certain benefits to former or inactive employees after employment but
before retirement and accrues for the related cost over the service lives of the employees as
required by SFAS No. 112, Employers Accounting for Postemployment Benefits (SFAS No. 112). Those
benefits include, among others, disability, severance, and workers compensation. The Company is
self-insured for these liabilities. At December 31, 2008, the Company carried a liability totaling
$1,065 for these benefits, based on actuarially determined estimates. These estimates have not been
discounted due to the short duration of the future payments.
Asset retirement obligations
The Company is subject to environmental regulations which create legal obligations related to
the disposal of certain spent pot liners used in the Companys smelter facility operations. The
Company accounts for its asset retirement obligations in accordance with SFAS No. 143, Accounting
for Asset Retirement Obligations (SFAS No. 143) and Financial Accounting Standards Board (FASB)
Interpretation No. 47, Accounting for Conditional Asset Retirement Obligations (FIN 47), an
Interpretation of SFAS No. 143. Under these standards, the Company recognizes liabilities, at fair
value, for existing legal asset retirement obligations. Such liabilities are adjusted for accretion
costs and revisions in estimated cash flows. The related asset retirement costs are capitalized as
increases to the carrying amount of the associated long-lived assets and accumulated depreciation
on these capitalized costs is recognized.
Share-based compensation
Prior to August 16, 2006, Falconbridge Limited granted stock options to key employees of the
Company, to purchase common stock in Falconbridge Limited. The fair value of these stock options
were recorded by the Company as compensation expense over their vesting period with corresponding
increases to capital in excess of par value. Falconbridge Limited determined the fair value of
these stock options in accordance with SFAS No. 123, Accounting for Stock-Based Compensation (SFAS
No. 123), using a Black-Scholes valuation model. Expenses previously recorded for which the
related option has been forfeited were reversed in the period of forfeiture.
On August 16, 2006, Xstrata acquired all of the outstanding common stock of Falconbridge
Limited. Prior to the acquisition, all outstanding stock options were exercised.
On May 29, 2007, the Board of Directors of Noranda approved the 2007 Long-Term Incentive Plan
of Noranda (the Incentive Plan). Currently, 1,500,000 shares of Noranda common stock have been
reserved under the Incentive Plan. A total of 687,678 shares of non-qualified stock options were
granted to certain employees of the Company on the date the Incentive Plan was
adopted. The fair value of each employees options with graded vesting is estimated using
either the Black-Scholes-Merton option pricing model or a path-dependent lattice model, in
74
accordance with the fair-value based method of SFAS 123(R), Share-Based Payment (SFAS No. 123R).
Derivative instruments and hedging activities
The Company accounts for derivative financial instruments in accordance with SFAS No. 133,
Accounting for Derivative Instruments and Hedging Activities (SFAS No. 133), as amended.
For derivatives that are designated and qualify as cash flow hedges, the effective portion of
the gain or loss on the derivative instrument is initially recorded in accumulated other
comprehensive income as a separate component of stockholders equity and subsequently reclassified
into earnings in the period during which the hedged transaction is recognized in earnings. The
ineffective portion of the gain or loss is reported in loss (gain) on derivative instruments and
hedging activities immediately. For derivative instruments not designated as hedging instruments,
changes in the fair values are reported in loss (gain) on derivative instruments and hedging
activities in the period of change.
In April 2007, the FASB issued Staff Position (FSP) FIN 39-1, Amendment of FASB Interpretation
No. 39, Offsetting of Amounts Related to Certain Contracts (FSP FIN 39-1). FSP FIN 39-1 permits
entities that enter into master netting arrangements with the same counterparty as part of their
derivative transactions to offset in their financial statements net derivative positions against
the fair value of amounts recognized for the right to reclaim cash collateral or the obligation to
return cash collateral under those arrangements. The effects of FSP FIN 39-1 were applied by
adjusting all financial statements presented beginning January 1, 2008.
Impact of recently issued accounting standards
On December 4, 2007, the FASB issued SFAS No. 141 (Revised 2007), Business Combinations (SFAS
No. 141R). According to transition rules of the new standard, the Company will apply it
prospectively to any business combinations with an acquisition date on or after January 1, 2009,
except that certain changes in SFAS No. 109, Accounting for Income Taxes, may apply to acquisitions
which were completed prior to January 1, 2009. Early adoption is not permitted. SFAS No. 141R
amends SFAS No. 109 to require the acquirer to recognize changes of the valuation allowance on its
previously existing deferred tax assets because of the business combination in the income from
continuing operation. For 2008, $11,935 of valuation allowances, if recognized, would have resulted
in an adjustment to goodwill. However, for years beginning after December 31, 2008, SFAS No. 141R
will require subsequent changes to valuation allowances recorded in purchase accounting to be
recorded as income tax expense (regardless of when the acquisition occurred).
On December 4, 2007, the FASB issued SFAS No. 160, Noncontrolling Interests in Consolidated
Financial StatementsAn Amendment of ARB No. 51 (SFAS No. 160). SFAS No. 160 establishes new
accounting and reporting standards for the noncontrolling interest in a subsidiary and for the
deconsolidation of a subsidiary. According to transition rules of the new standard, we will apply
it for the Companys fiscal year beginning January 1, 2009. The Company is currently evaluating the
effect of SFAS No. 160 on the Companys consolidated financial statements.
The Company adopted portions of SFAS No. 157, Fair Value Measurements (SFAS No. 157), on
January 1, 2008. Issued in February 2008, FSP 157-2, Partial Deferral of the Effective Date of
Statement 157 (FSP 157-2), deferred the effective date of SFAS No. 157, for all nonfinancial
assets and nonfinancial liabilities which are recognized or disclosed on a non-recurring basis to
fiscal years beginning after November 15, 2008. The Company is currently assessing the impact of
SFAS No. 157 for nonfinancial assets and nonfinancial liabilities which are recognized or disclosed
at fair value on a non recurring basis on its consolidated financial position, results of
operations and cash flows. See Note 15 for further discussion.
In February 2007, the Financial Accounting Standards Board (FASB) issued SFAS No. 159, The
Fair Value Option for Financial Assets and Financial Liabilities (SFAS No. 159). SFAS No. 159
permits entities to choose to measure many financial assets and financial liabilities at fair
value. Unrealized gains and losses on items for which the fair value option has been elected are
reported in earnings. SFAS No. 159 is effective for fiscal years beginning after November 15, 2007.
The Company adopted SFAS No. 159 on January 1, 2008. The implementation of this standard did not
have a material impact on the Companys condensed consolidated financial position and results of
operations.
In March 2008, the FASB issued Statement No. 161, Disclosures about Derivative Instruments and
Hedging Activities, an amendment of FASB Statement No. 133 (SFAS No. 161). SFAS No. 161 amends
and expands the disclosure requirements for derivative instruments and about hedging activities
with the intent to provide users of financial statements with an enhanced understanding of how and
why an entity uses derivative instruments; how derivative instruments and related hedged items are
accounted for; and how derivative instruments and related hedged items affect an entitys financial
position, financial performance, and cash flows. SFAS No. 161 requires qualitative disclosures
about objectives and strategies for using derivatives, quantitative disclosures about fair value
amounts of gains and losses on derivative instruments, and disclosures about credit risk-related
contingent
features in derivative agreements. SFAS No. 161 does not change accounting for derivative
instruments and is effective for financial statements issued for fiscal years and interim periods
beginning after November 15, 2008.
75
On December 30, 2008, the FASB issued FSP No. FAS 132(R)-1, Employers Disclosures about
Postretirement Benefit Plan Assets (FSP No. FAS 132(R)-1), to provide guidance on an employers
disclosures about plan assets of a defined benefit pension or other postretirement plan. FSP No.
FAS 132(R)-1 does not change the accounting for defined benefit pensions or other postretirement
plans; however, it expands on the disclosure of investment strategy, plan asset categories,
valuation techniques, and concentrations of risk within the plan assets. FSP No. FAS 132(R)-1
applies to an employer that is subject to the disclosure requirements of FAS 132(R), Employers
Disclosures about Pensions and Other Postretirement Benefits, and is effective for fiscal years
ending after December 15, 2009.
2. NEW MADRID POWER OUTAGE
During
the week of January 26, 2009, power supply to Noranda's New Madrid smelter, which supplies
all of its upstream businesss production, was interrupted numerous times because of a severe ice
storm in Southeastern Missouri. As a result of the outage, Noranda lost approximately 75% of the smelter
capacity. The smelting production facility is being cleaned out, inspected, and restarted. Based on
Noranda's current assessment, the Company expects that the smelter could return to full production during second
half of 2009 with partial capacity phased in during the intervening months. In addition, with the
current available capacity and re-melt capability within the
facility, Noranda expects to service its
customer base with minimal interruptions. The New Madrid power outage and temporary lost capacity
will have no impact on Noranda's ability to serve customers for the downstream foil operations.
Because of the desire to restart production as quickly as possible and the need for Norandas
skilled, dedicated workforce during the repair and restart process, Noranda expects to retain as
many jobs as possible with a goal of maintaining all jobs throughout the restart process. Noranda
has notified its insurance carrier and is diligently working through the claim process. The Company
has received insurance proceeds of $4,200 in pre-funding and has a request for an additional $800
pending. In addition, the Company holds pot line freeze insurance covering up to $77,000 of losses,
which management expects to apply to costs of restorating and restarting pot lines. The Company
believes that insurance will cover a substantial portion, if not all, of the cost of restoring
capacity; however, there can be no assurance that the full amount of the claim submitted by Noranda
will be reimbursed or the timing of such reimbursement.
3. RESTRUCTURING
In December 2008, Noranda announced a company-wide workforce and
business process restructuring that will reduce Norandas operating costs, conserve liquidity and
improve operating efficiencies. This restructuring is expected to generate cash cost savings and
operating efficiencies through the work force reduction of approximately $23 million annually
(unaudited).
The work force restructuring plan involves a total staff reduction of approximately 338
employees and contract workers. The reduction in the employee work force includes 228 affected
employees in Noranda's upstream business. These reductions were substantially completed during the fourth
quarter of 2008. The reductions at the downstream facilities in Huntingdon, Tennessee, Salisbury,
North Carolina, and Newport, Arkansas include 96 affected employees.
The following table summarizes the impact of the restructuring:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
One Time Involuntary |
|
Total Restructuring |
|
|
Window Benefits (a) |
|
Termination Benefits (b) |
|
Charge (c) |
|
|
$ |
|
$ |
|
$ |
|
|
|
Upstream |
|
|
1,770 |
|
|
|
4,583 |
|
|
|
6,353 |
|
Downstream |
|
|
|
|
|
|
2,792 |
|
|
|
2,792 |
|
|
|
|
Total |
|
|
1,770 |
|
|
|
7,375 |
|
|
|
9,145 |
|
Benefits Paid |
|
|
|
|
|
|
(532 |
) |
|
|
(532 |
) |
|
|
|
Balance at December 31, 2008 |
|
|
1,770 |
|
|
|
6,843 |
|
|
|
8,613 |
|
|
|
|
|
|
|
(a) |
|
Window benefits are recorded in pension liability on the consolidated balance sheet. |
|
(b) |
|
One-time termination benefits are recorded in accrued liabilities on the consolidated
balance sheet. |
|
(c) |
|
The total restructuring charge of $9,145 is included in the consolidated statement of
operations as selling, general and administrative expenses. |
76
4. SUPPLEMENTAL FINANCIAL STATEMENT INFORMATION
Statements of Operations:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
Year |
|
|
January 1, 2006 |
|
|
August 16, 2006 |
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
ended |
|
|
to August 15, |
|
|
to December 31, |
|
May 17, |
|
|
December 31, |
|
December 31, |
|
|
2006 |
|
|
2006 |
|
2007 |
|
|
2007 |
|
2008 |
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Interest expense: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent and a related party |
|
|
16,321 |
|
|
|
|
9,440 |
|
|
|
16,016 |
|
|
|
|
182 |
|
|
|
|
|
Other |
|
|
590 |
|
|
|
|
293 |
|
|
|
314 |
|
|
|
|
69,853 |
|
|
|
91,148 |
|
Interest income: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Parent and a related party |
|
|
(3,745 |
) |
|
|
|
(2,381 |
) |
|
|
(8,829 |
) |
|
|
|
(182 |
) |
|
|
|
|
Other |
|
|
(494 |
) |
|
|
|
(1,025 |
) |
|
|
(1,266 |
) |
|
|
|
(2,610 |
) |
|
|
(1,994 |
) |
|
|
|
|
|
|
|
|
|
Interest expense, net |
|
|
12,672 |
|
|
|
|
6,327 |
|
|
|
6,235 |
|
|
|
|
67,243 |
|
|
|
89,154 |
|
|
|
|
|
|
|
|
|
|
Statements of Cash Flows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
Year |
|
|
January 1, 2006 to |
|
|
August 16, 2006 to |
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
ended |
|
|
August 15, |
|
|
December 31, |
|
May 17, |
|
|
December 31, |
|
December 31, |
|
|
2006 |
|
|
2006 |
|
2007 |
|
|
2007 |
|
2008 |
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Interest paid |
|
|
15,485 |
|
|
|
|
2,503 |
|
|
|
7,371 |
|
|
|
|
51,519 |
|
|
|
87,175 |
|
Income taxes (refunded) paid, net |
|
|
(409 |
) |
|
|
|
(1,464 |
) |
|
|
20,148 |
|
|
|
|
21,583 |
|
|
|
48,071 |
|
5. CASH AND CASH EQUIVALENTS
Cash and cash equivalents consist of the following:
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31, |
|
December 31, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Cash |
|
|
75,630 |
|
|
|
8,107 |
|
Money market funds |
|
|
|
|
|
|
176,609 |
|
|
|
|
Total cash and cash equivalents |
|
|
75,630 |
|
|
|
184,716 |
|
|
|
|
Cash and cash equivalents include all cash balances and highly liquid investments with a
maturity of three months or less at the date of purchase. The Company places its temporary cash
investments with high credit quality financial institutions. At times such cash may be in excess of
the Federal Deposit Insurance Corporation (FDIC) insurance limit. At December 31, 2007, the Company
had approximately $75,254 of cash in excess of FDIC insured limits. During 2008 FDIC limits
increased and at December 31, 2008, all cash balances, excluding the money market funds, are fully
insured by the FDIC. The Companys money market funds are invested entirely in U.S. Treasury
securities, which do not expose the Company to significant credit risk. The Company considers its
investments in money market funds to be available for use in its operations. The Company reports
money market funds at fair value, which approximates amortized cost.
77
6. INVENTORIES
The components of inventories, stated at the lower of LIFO cost or market, are:
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31, |
|
December 31, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Raw materials |
|
|
50,683 |
|
|
|
55,311 |
|
Work-in-process |
|
|
43,190 |
|
|
|
37,945 |
|
Finished goods |
|
|
46,070 |
|
|
|
28,716 |
|
|
|
|
Total inventory subject to LIFO valuation, at FIFO cost |
|
|
139,943 |
|
|
|
121,972 |
|
LIFO Adjustment |
|
|
34,015 |
|
|
|
40,379 |
|
Less lower of LIFO cost or market reserve |
|
|
(14,323 |
) |
|
|
(51,319 |
) |
|
|
|
Inventory at lower of LIFO cost or market |
|
|
159,635 |
|
|
|
111,032 |
|
Supplies |
|
|
20,615 |
|
|
|
27,987 |
|
|
|
|
Total inventory |
|
|
180,250 |
|
|
|
139,019 |
|
|
|
|
The LCM reserve is based on the Companys best estimates of product sales prices as indicated
by the price of aluminum in commodity markets at year end and customer demand patterns, which are
subject to general economic conditions. It is at least reasonably possible that the estimates used
by the Company to determine its provision for inventory losses will be materially different from
the actual amounts or results. These differences could result in materially higher than expected
inventory losses, which could have a material effect on the Companys results of operations and
financial condition in the near term.
Work-in-process and finished goods inventories consist of the cost of materials, labor and
production overhead costs.
The Company uses the LIFO method of valuing raw materials, work-in process and finished goods
inventories. An actual valuation of these components under the LIFO method is made at the end of
each year based on the inventory levels and costs at that time. During the period from May 18, 2007
to December 31, 2007, the Company recorded a LIFO liquidation loss of $3,282 due to a decrement in
inventory quantities. During the year ended December 31, 2008, the Company recorded a LIFO
liquidation loss of $10,596 due to a decrement in inventory quantities.
7. PROPERTY, PLANT AND EQUIPMENT
Property, plant and equipment consist of the following:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
Estimated useful |
|
December 31, |
|
December 31, |
|
|
lives |
|
2007 |
|
2008 |
|
|
(in years) |
|
$ |
|
$ |
|
|
|
Land |
|
|
|
|
|
|
12,000 |
|
|
|
11,921 |
|
Buildings and improvements |
|
|
10 47 |
|
|
|
85,566 |
|
|
|
87,155 |
|
Machinery and equipment |
|
|
3 50 |
|
|
|
604,019 |
|
|
|
632,834 |
|
Construction in progress |
|
|
|
|
|
|
21,524 |
|
|
|
22,495 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
723,109 |
|
|
|
754,405 |
|
Accumulated depreciation |
|
|
|
|
|
|
(65,298 |
) |
|
|
(154,782 |
) |
|
|
|
|
|
|
|
Total property, plant and equipment |
|
|
|
|
|
|
657,811 |
|
|
|
599,623 |
|
|
|
|
|
|
|
|
Cost of sales includes depreciation expense of the following amount in each period:
|
|
|
|
|
|
|
|
$ |
Period from January 1, 2006 to August 15, 2006 (Pre-predecessor) |
|
|
23,636 |
|
Period from August 16, 2006 to December 31, 2006 (Predecessor) |
|
|
32,509 |
|
Period from January 1, 2007 to May 17, 2007 (Predecessor) |
|
|
28,639 |
|
Period from May 18, 2007 to December 31, 2007 (Successor) |
|
|
67,374 |
|
Year ended December 31, 2008 (Successor) |
|
|
94,531 |
|
78
8. GOODWILL
Goodwill represents the excess of acquisition consideration paid over the fair value of
identifiable net tangible and identifiable intangible assets acquired. In accordance with SFAS No.
142, goodwill and other indefinite-lived intangible assets are not amortized, but are reviewed for
impairment at least annually, in the fourth quarter, or upon the occurrence of certain triggering
events. The Company evaluates goodwill for impairment using a two-step process provided by SFAS No.
142.
The following presents changes in the carrying amount of goodwill for the following periods:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
Downstream |
|
Total |
|
|
|
Balance at August 15, 2006 (Predecessor) |
|
|
210,678 |
|
|
|
73,123 |
|
|
|
283,801 |
|
Changes in purchase price allocations |
|
|
537 |
|
|
|
|
|
|
|
537 |
|
|
|
|
Balance, December 31, 2006 (Predecessor) |
|
|
211,215 |
|
|
|
73,123 |
|
|
|
284,338 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance at May 18, 2007 (Successor) |
|
|
120,890 |
|
|
|
136,599 |
|
|
|
257,489 |
|
Changes in purchase price allocations |
|
|
3,963 |
|
|
|
(5,330 |
) |
|
|
(1,367 |
) |
|
|
|
Balance, December 31, 2007 (Successor) |
|
|
124,853 |
|
|
|
131,269 |
|
|
|
256,122 |
|
Changes in purchase price allocations |
|
|
4,588 |
|
|
|
(464 |
) |
|
|
4,124 |
|
Tax adjustment |
|
|
8,269 |
|
|
|
(239 |
) |
|
|
8,030 |
|
Impairment loss |
|
|
|
|
|
|
(25,500 |
) |
|
|
(25,500 |
) |
|
|
|
Balance, December 31, 2008 (Successor) |
|
|
137,710 |
|
|
|
105,066 |
|
|
|
242,776 |
|
|
|
|
Based upon the final evaluation of the fair value of the Companys tangible and intangible
assets acquired and liabilities assumed as of the closing date of the Apollo Acquisition, we
recorded valuation adjustments that increased goodwill and decreased property, plant and employment
$4,124 in March 2008.
In accordance with the Emerging Issues Task Force (EITF) Issue No. 93-7 (EITF 93-7),
Uncertainties Related to Income Taxes in a Purchase Business Combinations, adjustments upon
resolution of income tax uncertainties that predate or result from a purchase business combination
should be recorded as an increase or decrease to goodwill, if any. Following the guidance of EITF
93-7, the Company recorded a $10,989 adjustment to increase goodwill in June 2008 to account for
the difference between the estimated deferred tax asset for the carryover basis of acquired federal
net operating loss and minimum tax credit carryforwards and the final deferred tax asset for such
net operating loss and minimum tax credit carryforwards. In December 2008, the Company recorded a
$2,959 adjustment to decrease goodwill to reflect the final determination of taxes owed from the
Predecessor period.
At October 1, 2008, no impairment was indicated for either reporting unit in the first step of
the Companys October 1 annual impairment test. However, during the fourth quarter as the impact of
the global economic contraction began to be realized in both reporting units and as the Company
announced its workforce and business process restructuring (See Note 3), additional impairment
testing was necessary at December 31, 2008. The additional testing resulted in a $25,500 impairment
write down of goodwill in the downstream business, reflecting continued weakness in end markets and
the view that the acute decline in foil demand continues to put pressure on pricing as industry
capacity utilization is operating well below historic levels. The Companys SFAS No. 142 analyses
included assumptions about future profitability and cash flows of its reporting units, which the
Company believes to reflect its best estimates at the date the valuations were performed (October 1
and December 31.) The estimates were based on information that was known or knowable at the date of
the valuations, and it is at least reasonably possible that the assumptions employed by the Company
will be materially different from the actual amounts or results, and that additional impairment
charges for either or both reporting units will be necessary in 2009.
79
9. OTHER INTANGIBLE ASSETS
Intangible assets consist of the following:
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
$ |
|
$ |
|
|
|
Intangible assets: |
|
|
|
|
|
|
|
|
Non-amortizable: |
|
|
|
|
|
|
|
|
Trade names (indefinite life) |
|
|
20,494 |
|
|
|
20,494 |
|
Amortizable: |
|
|
|
|
|
|
|
|
Customer relationships (15 year weighted-average life) |
|
|
51,288 |
|
|
|
51,288 |
|
Other (2.5 year weighted-average life) |
|
|
689 |
|
|
|
689 |
|
|
|
|
|
|
|
72,471 |
|
|
|
72,471 |
|
Accumulated amortization |
|
|
(2,335 |
) |
|
|
(6,104 |
) |
|
|
|
Total intangible assets, net |
|
|
70,136 |
|
|
|
66,367 |
|
|
|
|
The Company recognized in amortization expense related to intangible assets the following
amounts in each period:
|
|
|
|
|
|
|
$ |
Period from January 1, 2006 to August 15, 2006 |
|
|
667 |
|
Period from August 16, 2006 to December 31, 2006 |
|
|
332 |
|
Period from January 1, 2007 to May 17, 2007 |
|
|
998 |
|
Period from May 18, 2007 to December 31, 2007 |
|
|
2,335 |
|
Year ended December 31, 2008 |
|
|
3,769 |
|
Expected amortization of intangible assets for each of the next five years is as follows:
|
|
|
|
|
|
|
$ |
2009 |
|
|
3,555 |
|
2010 |
|
|
3,425 |
|
2011 |
|
|
3,425 |
|
2012 |
|
|
3,425 |
|
2013 |
|
|
3,425 |
|
10. DETAILS OF CERTAIN BALANCE SHEET ACCOUNTS
Accounts receivable, net consists of the following:
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31, |
|
December 31, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Trade |
|
|
97,394 |
|
|
|
76,031 |
|
|
Allowance for doubtful accounts |
|
|
(225 |
) |
|
|
(1,559 |
) |
|
|
|
Total accounts receivable, net |
|
|
97,169 |
|
|
|
74,472 |
|
|
|
|
Other assets consist of the following:
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31, |
|
December 31, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Deferred financing costs, net of amortization |
|
|
33,777 |
|
|
|
27,736 |
|
Cash surrender value of life insurance |
|
|
25,243 |
|
|
|
15,727 |
|
Other |
|
|
21,196 |
|
|
|
26,053 |
|
|
|
|
Total other assets |
|
|
80,216 |
|
|
|
69,516 |
|
|
|
|
80
Accrued liabilities consist of the following:
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31, |
|
December 31, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Compensation and benefits |
|
|
13,331 |
|
|
|
16,301 |
|
Workers compensation |
|
|
2,990 |
|
|
|
3,299 |
|
Asset retirement and site restoration obligations |
|
|
2,463 |
|
|
|
2,193 |
|
Due to Xstrata |
|
|
6,980 |
|
|
|
14 |
|
Pension liability and other |
|
|
5,978 |
|
|
|
3,803 |
|
Restructuring |
|
|
|
|
|
|
6,843 |
|
|
|
|
Total accrued liabilities |
|
|
31,742 |
|
|
|
32,453 |
|
|
|
|
Other long-term liabilities consist of the following:
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31, |
|
December 31, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Asset retirement and site restoration obligations |
|
|
6,339 |
|
|
|
6,602 |
|
Workers compensation benefits |
|
|
7,182 |
|
|
|
9,159 |
|
FIN 48 liability |
|
|
8,819 |
|
|
|
9,560 |
|
Deferred compensation and other |
|
|
7,390 |
|
|
|
14,261 |
|
|
|
|
Total other long-term liabilities |
|
|
29,730 |
|
|
|
39,582 |
|
|
|
|
11. RELATED PARTY TRANSACTIONS
In April 2007, the Predecessor and its parent settled intercompany receivables and payables,
and the Company transferred to its parent all of the stock of various subsidiaries, including
American Racing Equipment of Kentucky, Inc. (ARE) and GCA Lease Holding, Inc. In connection with
these transactions, the Predecessors parent made capital contributions of $128,600 (of which
$101,256 was in cash) and received a dividend of $26,541 (of which $25,000 was in cash).
Pursuant to a transaction fee agreement between the Company and Apollo, the Company paid
Apollo approximately $12,349 at the consummation of the Apollo Acquisition for various services
performed by Apollo and its affiliates in connection with the Apollo Acquisition and to reimburse
Apollo for related expenses.
In connection with the Apollo Acquisition, the Company entered into a management consulting
and advisory services agreement with Apollo and its affiliates for the provision of certain
structuring, management and advisory services for an initial term ending on December 31, 2018. The
Company also agreed to indemnify Apollo and its affiliates and their directors, officers, and
representatives for potential losses relating to the services contemplated under these agreements.
Terms of the agreement provide for annual fees of $2,000, payable in one lump sum annually. The
Company records the fees within selling, general and administrative expenses in the Companys
statements of operations.
Accounts payable to affiliates consist of the following and are due in the ordinary course of
business:
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31,
2007 |
|
December 31,
2008 |
|
|
$ |
|
$ |
|
|
|
Gramercy Alumina LLC |
|
|
27,571 |
|
|
|
34,250 |
|
81
The Company purchased alumina in transactions with Gramercy Alumina LLC, a 50% owned joint
venture with Century Aluminum Company, and at prices which management believes approximated market
values. Purchases from Gramercy Alumina LLC were as follows:
|
|
|
|
|
|
|
$ |
Period from January 1, 2006 to August 15, 2006 (Pre-predecessor) |
|
|
94,369 |
|
Period from August 16, 2006 to December 31, 2006 (Predecessor) |
|
|
40,614 |
|
Period from January 1, 2007 to May 17, 2007 (Predecessor) |
|
|
51,731 |
|
Period from May 18, 2007 to December 31, 2007 (Successor) |
|
|
87,120 |
|
Year ended December 31, 2008 (Successor) |
|
|
163,548 |
|
The Company sells rolled aluminum products to Goodman Global, Inc., a previous portfolio
company of Apollo which was sold in February 2008, under a two-year sales contract that extends
through 2009. The Company also sells rolled aluminum products to Berry Plastics Corporation, a
portfolio company of Apollo, under an annual sales contract. Sales to these entities were as
follows:
|
|
|
|
|
|
|
|
|
|
|
Goodman |
|
Berry Plastics |
|
|
Global, Inc. |
|
Corporation |
|
|
$ |
|
$ |
|
|
|
Period from May 18, 2007 to December 31, 2007 (Successor) |
|
|
38,955 |
|
|
|
8,403 |
|
Year ended December 31, 2008 (Successor) |
|
|
60,423 |
|
|
|
8,655 |
|
12. LONG-TERM DEBT
A summary of long-term debt is as follows:
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31, |
|
December 31, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
Noranda: |
|
|
|
|
|
|
|
|
Senior Floating Rate Notes due 2014
(unamortized discount of $2,078 and
$1,842 at
December 31, 2007 and
2008, respectively) |
|
|
217,922 |
|
|
|
218,158 |
|
Noranda AcquisitionCo: |
|
|
|
|
|
|
|
|
Term B loan due 2014 |
|
|
423,750 |
|
|
|
393,450 |
|
Senior Floating Rate Notes due 2015 |
|
|
510,000 |
|
|
|
510,000 |
|
Revolving credit facility |
|
|
|
|
|
|
225,000 |
|
|
|
|
Total long-term debt |
|
|
1,151,672 |
|
|
|
1,346,608 |
|
Less: current portion |
|
|
(30,300 |
) |
|
|
(32,300 |
) |
|
|
|
|
|
|
1,121,372 |
|
|
|
1,314,308 |
|
|
|
|
Secured Credit Facilities
In connection with the Apollo Acquisition, Noranda AcquisitionCo entered into senior secured
credit facilities on May 18, 2007, which consist of:
|
|
|
a $500,000 term B loan with a maturity of seven years, which was fully drawn on May
18, 2007, of which $76,250 and $106,550 of which had been repaid at December 31, 2007 and
2008, respectively. |
|
|
|
|
a $250,000 revolving credit facility with a maturity of six years, which includes
borrowing capacity available for letters of credit and for borrowing on same-day notice.
Outstanding letter of credit amounts consisted of $3,500 and $7,012 at December 31, 2007
and 2008, respectively. |
The senior secured credit facilities permit Noranda AcquisitionCo to incur incremental term
and revolving loans under such facilities in an aggregate principal amount of up to $200,000.
Incurrence of such incremental indebtedness under the senior secured facilities is subject to,
among other things, Noranda AcquisitionCos compliance with a Senior Secured Net Debt to EBITDA
ratio (in each case as defined in the credit agreement governing the term B loan) of 2.75 to 1.0
until December 31, 2008 and 3.0 to 1.0 thereafter. At December 31, 2007 and 2008, Noranda
AcquisitionCo had no commitments from any lender to provide such incremental loans.
The senior secured credit facilities are guaranteed by the Company and by all of the existing
and future direct and indirect wholly owned domestic subsidiaries of Noranda AcquisitionCo and are
secured by first priority pledges of all the equity interests in Noranda AcquisitionCo and all of
the equity interests in each of the existing and future direct and
indirect wholly owned domestic subsidiaries of Noranda
82
AcquisitionCo. The senior secured credit facilities are also secured by
first priority security interests in
substantially all of the assets of Noranda AcquisitionCo, as well as those of each of its
existing and future direct and indirect wholly owned domestic subsidiaries.
Term B loan
Interest on the term B loan is based either on LIBOR or the prime rate, at Noranda
AcquisitionCos election, in either case plus an applicable margin (2.00% over LIBOR at December
31, 2007 and 2008) that depends upon the ratio of Noranda AcquisitionCos Senior Secured Net Debt
to its EBITDA (in each case as defined in the credit agreement governing the term B loan). The
interest rate at December 31, 2007 and 2008 was 6.91% and 4.24%, respectively. Interest on the term
B loan is payable no less frequently than quarterly, and such loan amortizes at a rate of 1% per
annum, payable quarterly, beginning on September 30, 2007. On June 28, 2007, Noranda AcquisitionCo
made an optional prepayment of $75,000 on the term B loan. The optional prepayment was applied to
reduce in direct order the remaining amortization installments in forward order of maturity, which
served to effectively eliminate the 1% per annum required principal payment.
Noranda AcquisitionCo is required to prepay amounts outstanding under the credit agreement
based on an amount equal to 50% of the Companys Excess Cash Flow (as calculated in accordance with
the terms of the credit agreement governing the term B loan) within 95 days after the end of each
fiscal year after 2008. The required percentage of Noranda AcquisitionCos Excess Cash Flow
payable to the lenders under the credit agreement governing the term B loan shall be reduced from
50% to either 25% or 0% based on Noranda AcquisitionCos Senior Secured Net Debt to EBITDA ratio
(in each case as defined in the credit agreement governing the term B loan) or the amount of term B
loan that has been repaid. This amount is $30,300 and $32,300 at December 31, 2007 and 2008,
respectively.
Revolving credit facility
In late September 2008, in light of concerns about instability in the financial markets and
general business conditions, in order to preserve its liquidity, the Company borrowed $225,000
under the revolving portion of its senior credit facility and invested the proceeds in highly
liquid cash equivalents, including U.S. Government treasury bills and money market funds holding
only U.S. government securities, with the remainder held in the Companys bank accounts.
Interest on the revolving credit facility is based either on LIBOR or the prime rate, at
Noranda AcquisitionCos election, in either case plus an applicable margin (2.00% over LIBOR at
December 31, 2007 and 2008) that depends upon the ratio of Noranda AcquisitionCos Senior Secured
Net Debt to its EBITDA (in each case as defined in the applicable credit facility) and is payable
no less frequently than quarterly. The interest rate at December 31, 2008 was 2.46%. The revolving
credit facility was undrawn on the closing of the Apollo Acquisition and on December 31, 2007. As
of December 31, 2008, $225,000 had been drawn on the revolving credit facility. Noranda
AcquisitionCo has outstanding letters of credit totaling $3,500 and $7,012 under the revolving
credit facility at December 31, 2007 and 2008, respectively, and $246,500 and $17,988 was available
for borrowing under this facility at December 31, 2007 and 2008, respectively.
In addition to paying interest on outstanding principal under the revolving credit facility,
Noranda AcquisitionCo is required to pay:
|
|
|
a commitment fee to the lenders under the revolving credit facility in respect of
unutilized commitments at a rate equal to 0.5% per annum subject to step down if certain
financial tests are met; and |
|
|
|
|
additional fees related to outstanding letters of credit under the revolving credit
facility at a rate of 2.0% per annum. |
Certain Covenants
The senior secured credit facilities contain various restrictive covenants. Among other
things, these covenants restrict Noranda AcquisitionCos ability to incur indebtedness or liens,
make investments or declare or pay any dividends. The company was in compliance with all
restrictive covenants at December 31, 2007 and 2008.
AcquisitionCo Notes
In addition to the senior secured credit facilities, on May 18, 2007, Noranda AcquisitionCo
issued $510,000 Senior Floating Rate Notes (the AcquisitionCo Notes). The AcquisitionCo Notes
mature on May 15, 2015. The proceeds of the AcquisitionCo Notes were used to finance the Apollo
Acquisition and to pay related fees and expenses. The initial interest payment on the AcquisitionCo
Notes was paid on November 15, 2007, entirely in cash; for any subsequent period through May 15,
2011, Noranda AcquisitionCo may elect to pay interest: (i) entirely in cash, (ii) by increasing the
principal amount of the AcquisitionCo Notes or by issuing new notes (the AcquisitionCo PIK
interest) or (iii) 50% in cash and 50% in AcquisitionCo PIK interest. For any subsequent period
after May 15, 2011, Noranda AcquisitionCo must pay all interest in cash. The AcquisitionCo Notes
cash interest accrues at six-month LIBOR plus 4.0% per annum, reset
semi-annually, and the
AcquisitionCo
83
PIK interest, if any, will accrue at six-month LIBOR plus 4.75% per annum, reset
semi-annually. The cash interest rate was 8.80% at December 31, 2007 and 7.35% at December 31,
2008.
The AcquisitionCo Notes are fully and unconditionally guaranteed on a senior unsecured, joint
and several basis by the existing and future wholly owned domestic subsidiaries of Noranda
AcquisitionCo that guarantee the senior secured credit facilities. In addition, on September 7,
2007, Noranda fully and unconditionally guaranteed the AcquisitionCo Notes on a joint and several
basis along with the existing guarantors. The guarantee by Noranda is not required by the indenture
governing the AcquisitionCo Notes and may be released by Noranda at any time. Noranda has no
independent operations or any assets other than its interest in Noranda AcquisitionCo. Noranda
AcquisitionCo is a wholly owned finance subsidiary of Noranda with no operations independent of its
subsidiaries which guarantee the AcquisitionCo Notes.
In light of business conditions present beginning in late September 2008, along with the
Companys current and future cash needs, management has notified the trustee for the HoldCo and
Acquisition Co bondholders of its election to pay the May 15, 2009 interest payment entirely by
increasing the principal amount of those notes.
The indenture governing the AcquisitionCo Notes limits Noranda AcquisitionCos and Norandas
ability, among other things, to (i) incur additional indebtedness; (ii) declare or pay dividends or
make other distributions or repurchase or redeem Norandas stock; (iii) make investments; (iv) sell
assets, including capital stock of restricted subsidiaries; (v) enter into agreements restricting
Norandas subsidiaries ability to pay dividends; (vi) consolidate, merge, sell or otherwise
dispose of all or substantially all of Norandas assets; (vii) enter into transactions with
Norandas affiliates; and (viii) incur liens.
HoldCo Notes
On June 7, 2007, Noranda issued Senior Floating Rate Notes (the HoldCo Notes) in aggregate
principal amount of $220,000, with a discount of 1.0% of the principal amount. The HoldCo Notes
mature on November 15, 2014. The HoldCo Notes are not guaranteed. The initial interest payment on
the HoldCo Notes was paid on November 15, 2007, in cash; for any subsequent period through May 15,
2012, Noranda may elect to pay interest: (i) entirely in cash, (ii) by increasing the principal
amount of the HoldCo Notes or by issuing new notes (the HoldCo PIK interest) or (iii) 50% in cash
and 50% in HoldCo PIK interest. For any subsequent period after May 15, 2012, Noranda must pay all
interest in cash. The HoldCo Notes cash interest accrues at six-month LIBOR plus 5.75% per annum,
reset semi-annually, and the HoldCo PIK interest, if any, will accrue at six-month LIBOR plus
6.5% per annum, reset semi-annually. The cash interest rate was 10.55% at December 31, 2007 and
9.10% at December 31, 2008.
As discussed above, management has notified the trustee for the HoldCo and AcquisitionCo
bondholders of its election to pay the May 15, 2009 interest payment entirely by increasing the
principal amount of those notes.
The indenture governing the HoldCo Notes limits Noranda AcquisitionCos and Norandas ability,
among other things, to (i) incur additional indebtedness; (ii) declare or pay dividends or make
other distributions or repurchase or redeem Norandas stock; (iii) make investments; (iv) sell
assets, including capital stock of restricted subsidiaries; (v) enter into agreements restricting
Norandas subsidiaries ability to pay dividends; (vi) consolidate, merge, sell or otherwise
dispose of all or substantially all of Norandas assets; (vii) enter into transactions with
Norandas affiliates; and (viii) incur liens.
Subsequent to December 31, 2008, the Company acquired $131,835 aggregate principal amount of
HoldCo notes for an aggregate purchase price of $32,959.
13. PENSIONS AND OTHER POST-RETIREMENT BENEFITS
Pension benefits
The Company sponsors defined benefit pension plans for hourly and salaried employees.
The Companys funding policy is to contribute annually an amount based on actuarial and
economic assumptions designed to achieve adequate funding of the projected benefit obligations and
to meet the minimum funding requirements of ERISA. In addition, the Company provides supplemental
executive retirement benefits (SERP) for certain executive officers. The Company uses a measurement
date of December 31 to determine the pension and other post-retirement benefits (OPEB) liabilities.
On December 4, 2008, the Company announced a company wide workforce and business process
restructuring designed to reduce operating costs, conserve liquidity and improve operating
efficiencies. Refer to Note 3 for further information on the restructuring. As a result, the
Company offered special voluntary termination benefits (window benefits) to employees that (1)
met certain criteria for early retirement and (2) accepted the window benefit by the required
deadline of December 19, 2008.
84
The Company has accounted for the window benefits in accordance with SFAS No. 88, Employers
Accounting for Settlements and Curtailments of Defined Benefit Pension Plans and for Termination
Benefits (SFAS No. 88). For the year ended December 31, 2008, the Company recognized a
termination benefit loss of $2,127 and curtailment loss of $1,124 within net periodic benefit cost.
Plan assets
The Companys pension plans weighted-average asset allocations at December 31, 2007 and 2008
and the target allocation for 2009, by asset category are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Target |
|
|
|
|
|
|
|
|
|
|
Allocation |
|
|
2007 |
|
2008 |
|
2009 |
|
|
% |
|
% |
|
% |
Fixed income |
|
|
28 |
|
|
|
38 |
|
|
|
35 |
|
Equity securities |
|
|
72 |
|
|
|
62 |
|
|
|
65 |
|
The Company seeks a balanced return on plan assets through a diversified investment strategy.
Plan assets consist principally of equities and fixed income accounts. In developing the
long-term rate of return assumption for plan assets, management evaluates the plans historical
cumulative actual returns over several periods, which have all been in excess of related broad
indices, as well as long-term inflation assumptions. Management anticipates that the plans
investments will continue to generate long-term returns of at least 8.25% per annum.
Other post-retirement benefits
The Company also sponsors other post-retirement benefit plans for certain employees. The
Company sponsored post-retirement benefits include life insurance benefits and health insurance
benefits and are funded as retirees submit claims. These health insurance benefits only cover eight
employees. The OPEB benefit obligation included estimated health insurance benefits of $576, $672
and $206 at December 31, 2006, 2007 and 2008, respectively. The healthcare cost trend rates used in
developing the periodic cost and the projected benefit obligation are 9% grading to 5% over four
years.
85
The change in benefit obligation and change in plan assets are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension |
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
|
|
|
|
|
|
|
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
Year ended |
|
|
January 1, 2006 to |
|
|
August 16, 2006 to |
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
December 31, |
|
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Change in benefit obligation: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit obligation at beginning of period |
|
|
217,379 |
|
|
|
|
224,300 |
|
|
|
242,388 |
|
|
|
|
244,199 |
|
|
|
259,843 |
|
Service cost |
|
|
4,747 |
|
|
|
|
2,372 |
|
|
|
2,917 |
|
|
|
|
4,688 |
|
|
|
8,234 |
|
Interest cost |
|
|
8,345 |
|
|
|
|
4,173 |
|
|
|
5,364 |
|
|
|
|
9,127 |
|
|
|
16,474 |
|
Plan changes |
|
|
|
|
|
|
|
|
|
|
|
744 |
|
|
|
|
5,879 |
|
|
|
(961 |
) |
(Gains) losses |
|
|
(479 |
) |
|
|
|
14,500 |
|
|
|
(868 |
) |
|
|
|
1,319 |
|
|
|
1,629 |
|
Settlements |
|
|
|
|
|
|
|
|
|
|
|
(2,660 |
) |
|
|
|
|
|
|
|
(356 |
) |
Benefits paid |
|
|
(5,692 |
) |
|
|
|
(2,957 |
) |
|
|
(3,686 |
) |
|
|
|
(5,369 |
) |
|
|
(11,327 |
) |
Special termination benefits |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,132 |
|
Curtailments |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
241 |
|
|
|
|
|
|
|
|
|
|
Benefit obligation at end of period |
|
|
224,300 |
|
|
|
|
242,388 |
|
|
|
244,199 |
|
|
|
|
259,843 |
|
|
|
275,909 |
|
|
|
|
|
|
|
|
|
|
Change in plan assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plan assets at beginning of period |
|
|
200,966 |
|
|
|
|
203,818 |
|
|
|
213,910 |
|
|
|
|
219,096 |
|
|
|
220,761 |
|
Actual return on plan assets |
|
|
8,302 |
|
|
|
|
12,416 |
|
|
|
8,148 |
|
|
|
|
(1,148 |
) |
|
|
(67,328 |
) |
Employer contributions |
|
|
242 |
|
|
|
|
633 |
|
|
|
3,384 |
|
|
|
|
8,182 |
|
|
|
18,256 |
|
Settlements |
|
|
|
|
|
|
|
|
|
|
|
(2,660 |
) |
|
|
|
|
|
|
|
(356 |
) |
Benefits paid |
|
|
(5,692 |
) |
|
|
|
(2,957 |
) |
|
|
(3,686 |
) |
|
|
|
(5,369 |
) |
|
|
(11,327 |
) |
|
|
|
|
|
|
|
|
|
Fair value of plan assets at end of period |
|
|
203,818 |
|
|
|
|
213,910 |
|
|
|
219,096 |
|
|
|
|
220,761 |
|
|
|
160,006 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
OPEB |
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
|
|
|
|
|
|
|
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
Year ended |
|
|
January 1, 2006 to |
|
|
August 16, 2006 to |
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
December 31, |
|
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Change in benefit obligation: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefit obligation at beginning of period |
|
|
8,332 |
|
|
|
|
8,298 |
|
|
|
8,276 |
|
|
|
|
7,460 |
|
|
|
7,526 |
|
Service cost |
|
|
126 |
|
|
|
|
74 |
|
|
|
58 |
|
|
|
|
96 |
|
|
|
135 |
|
Interest cost |
|
|
285 |
|
|
|
|
171 |
|
|
|
158 |
|
|
|
|
260 |
|
|
|
419 |
|
Plan changes |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(Gains) losses |
|
|
(235 |
) |
|
|
|
(141 |
) |
|
|
(939 |
) |
|
|
|
(137 |
) |
|
|
(371 |
) |
Settlements |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefits paid |
|
|
(210 |
) |
|
|
|
(126 |
) |
|
|
(93 |
) |
|
|
|
(153 |
) |
|
|
(276 |
) |
|
|
|
|
|
|
|
|
|
Benefit obligation at end of period |
|
|
8,298 |
|
|
|
|
8,276 |
|
|
|
7,460 |
|
|
|
|
7,526 |
|
|
|
7,433 |
|
|
|
|
|
|
|
|
|
|
Change in plan assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plan assets at beginning of period |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Actual return on plan assets |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employer contributions |
|
|
210 |
|
|
|
|
126 |
|
|
|
93 |
|
|
|
|
153 |
|
|
|
276 |
|
Settlements |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefits paid |
|
|
(210 |
) |
|
|
|
(126 |
) |
|
|
(93 |
) |
|
|
|
(153 |
) |
|
|
(276 |
) |
|
|
|
|
|
|
|
|
|
Fair value of plan assets at end of period |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
86
The net liability is recorded in the consolidated balance sheets as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension |
|
OPEB |
|
|
Successor |
|
Successor |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
December 31, 2007 |
|
December 31, 2008 |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Current liability |
|
|
(422 |
) |
|
|
(2,198 |
) |
|
|
|
|
|
|
(279 |
) |
Non-current liability |
|
|
(38,660 |
) |
|
|
(113,705 |
) |
|
|
(7,526 |
) |
|
|
(7,154 |
) |
|
|
|
Funded Status |
|
|
(39,082 |
) |
|
|
(115,903 |
) |
|
|
(7,526 |
) |
|
|
(7,433 |
) |
|
|
|
Amounts recognized in accumulated other comprehensive loss consist of:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension |
|
OPEB |
|
|
Successor |
|
Successor |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
December 31, 2007 |
|
December 31, 2008 |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Net actuarial loss (gain) |
|
|
13,883 |
|
|
|
100,772 |
|
|
|
(153 |
) |
|
|
(484 |
) |
Prior service cost |
|
|
5,697 |
|
|
|
3,461 |
|
|
|
|
|
|
|
|
|
|
|
|
Accumulated other comprehensive loss |
|
|
19,580 |
|
|
|
104,233 |
|
|
|
(153 |
) |
|
|
(484 |
) |
|
|
|
Net periodic benefit costs were comprised of the following elements:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension |
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
|
|
|
|
|
|
|
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
Year |
|
|
January 1, 2006 to |
|
|
August 16, 2006 to |
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
ended |
|
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
|
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Service cost |
|
|
4,747 |
|
|
|
|
2,372 |
|
|
|
2,917 |
|
|
|
|
4,688 |
|
|
|
8,234 |
|
Interest cost |
|
|
8,345 |
|
|
|
|
4,173 |
|
|
|
5,364 |
|
|
|
|
9,127 |
|
|
|
16,474 |
|
Expected return on plan assets |
|
|
(11,281 |
) |
|
|
|
(5,655 |
) |
|
|
(6,846 |
) |
|
|
|
(11,417 |
) |
|
|
(18,156 |
) |
Net amortization and deferral |
|
|
1,046 |
|
|
|
|
525 |
|
|
|
(34 |
) |
|
|
|
180 |
|
|
|
540 |
|
Curtailment loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1,124 |
|
Settlement loss |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
80 |
|
Termination benefit |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2,132 |
|
|
|
|
|
|
|
|
|
|
Net periodic cost |
|
|
2,857 |
|
|
|
|
1,415 |
|
|
|
1,401 |
|
|
|
|
2,578 |
|
|
|
10,428 |
|
|
|
|
|
|
|
|
|
|
Weighted-average assumptions: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
5.90 |
% |
|
|
|
5.90 |
% |
|
|
5.90 |
% |
|
|
|
5.90 |
% |
|
|
6.00 |
% |
Expected rate of return on plan assets |
|
|
8.60 |
% |
|
|
|
8.60 |
% |
|
|
8.60 |
% |
|
|
|
8.60 |
% |
|
|
8.25 |
% |
Rate of compensation increase |
|
|
4.00 |
% |
|
|
|
4.00 |
% |
|
|
4.00 |
% |
|
|
|
4.00 |
% |
|
|
4.25 |
% |
Net periodic benefit costs were comprised of the following elements:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
OPEB |
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
|
|
|
|
|
|
|
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
Year |
|
|
January 1, 2006 to |
|
|
August 16, 2006 to |
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
ended |
|
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
|
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Service cost |
|
|
126 |
|
|
|
|
74 |
|
|
|
58 |
|
|
|
|
96 |
|
|
|
135 |
|
Interest cost |
|
|
285 |
|
|
|
|
171 |
|
|
|
158 |
|
|
|
|
260 |
|
|
|
419 |
|
Expected return on plan assets |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net amortization and deferral |
|
|
141 |
|
|
|
|
|
|
|
|
10 |
|
|
|
|
16 |
|
|
|
(40 |
) |
|
|
|
|
|
|
|
|
|
Net periodic cost |
|
|
552 |
|
|
|
|
245 |
|
|
|
226 |
|
|
|
|
372 |
|
|
|
514 |
|
|
|
|
|
|
|
|
|
|
Weighted-average assumptions: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Discount rate |
|
|
5.90 |
% |
|
|
|
5.90 |
% |
|
|
5.90 |
% |
|
|
|
6.00 |
% |
|
|
6.00 |
% |
Rate of compensation increase. |
|
|
N/A |
|
|
|
|
N/A |
|
|
|
5.00 |
% |
|
|
|
4.25 |
% |
|
|
4.25 |
% |
87
The effects of one-percentage-point change in assumed health care cost trend rate on
post-retirement obligation are as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1% Decrease |
|
Assumed |
|
1% Increase |
|
|
in Rates |
|
Rates |
|
in Rates |
|
|
$ |
|
$ |
|
$ |
|
|
|
Aggregated service and interest cost |
|
|
554 |
|
|
|
554 |
|
|
|
554 |
|
Accumulated postretirement benefit obligation |
|
|
7,431 |
|
|
|
7,433 |
|
|
|
7,434 |
|
Amounts applicable to the Companys pension plan with projected and accumulated benefit
obligations in excess of plan assets are as follows:
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
$ |
|
$ |
|
|
|
Projected benefit obligation |
|
|
259,838 |
|
|
|
275,909 |
|
Accumulated benefit obligation |
|
|
244,826 |
|
|
|
263,631 |
|
Fair value of plan assets |
|
|
220,761 |
|
|
|
160,006 |
|
Expected employer contributions:
The Company expects to contribute $2,655 to the pension plan and $278 to the health insurance
plan in 2009. The Company had no regulatory contribution requirements for 2008.
Expected future benefit payments:
The following table provides the estimated future benefit payments for the pension and other
post- retirement benefit plans of the Company at December 31, 2008:
|
|
|
|
|
|
|
|
|
|
|
Pension |
|
OPEB |
|
|
Benefits |
|
Benefits |
|
|
$ |
|
$ |
|
|
|
Year
ending December 31 |
|
|
|
|
|
|
|
|
2009 |
|
|
13,646 |
|
|
|
278 |
|
2010 |
|
|
12,630 |
|
|
|
290 |
|
2011 |
|
|
13,828 |
|
|
|
302 |
|
2012 |
|
|
15,053 |
|
|
|
316 |
|
2013 |
|
|
16,264 |
|
|
|
328 |
|
2014-2018 |
|
|
99,995 |
|
|
|
2,358 |
|
|
|
|
Total |
|
|
171,416 |
|
|
|
3,872 |
|
|
|
|
Defined Contribution Plan
The Company also has defined contribution retirement plans that cover its eligible employees.
The purpose of these defined contribution plans is generally to provide additional financial
security during retirement by providing employees with an incentive to make regular savings. The
Companys contributions to these plans are based on employee contributions and were as follows:
|
|
|
|
|
|
|
$ |
Period from January 1, 2006 to August 15, 2006 (Pre-predecessor) |
|
|
1,609 |
|
Period from August 16, 2006 to December 31, 2006 (Predecessor) |
|
|
663 |
|
Period from January 1, 2007 to May 17, 2007 (Predecessor) |
|
|
1,029 |
|
Period from May 18, 2007 to December 31, 2007 (Successor) |
|
|
1,537 |
|
Year ended December 31, 2008 (Successor) |
|
|
2,586 |
|
88
14. SHAREHOLDERS EQUITY AND SHARE-BASED PAYMENTS
Common Stock Subject to Redemption
In March 2008, the Company entered into an employment agreement with Layle K. Smith to serve
as the Companys chief executive officer (the CEO) and to serve on the Companys board of
directors. As part of that employment agreement, the CEO agreed to purchase 100,000 shares of
common stock at $20 per share, for a total investment of $2,000. The shares purchased include a
redemption feature which guarantees total realization on these shares of at least $8,000 (or, at
his option, equivalent consideration in the acquiring entity) in the event a change in control
occurs prior to September 3, 2009 and the CEO remains employed with the Company through the
12-month anniversary of such change in control or experiences certain qualifying terminations of
employment, after which the per share redemption value is fair value.
Because of the existence of the conditional redemption feature, the carrying value of these
100,000 shares of common stock has been reported outside of permanent equity. In accordance with
FASB Staff Position 123R-4, Classification of Options and Similar Instruments Issued as Employee
Compensation that Allow for Cash Settlement upon the Occurrence of a Contingent Event, the carrying
amount of the common stock subject to redemption is reported as the $2,000 proceeds, and has not
been adjusted to reflect the $8,000 redemption amount, as it is not probable that a change in
control event will take place prior to September 3, 2009.
Noranda Long-Term Incentive Plan
On May 29, 2007, the Companys Board of Directors approved the 2007 Long-Term Incentive Plan
of Noranda (the Incentive Plan) and reserved 1,500,000 shares of Noranda common stock for
issuance under the Incentive Plan. The Company subsequently amended and restated the Incentive Plan
on October 23, 2007 to permit the grant of awards to entities that make available non-employee
directors to the Company.
Options granted under the Incentive Plan generally have a ten year term. Employee option
grants generally consist of time-vesting options (Tranche A) and performance vesting options
(Tranche B). The time-vesting options generally vest in equal one-fifth installments on each of
the first five anniversaries of the date of grant or on the closing of Apollos acquisition of the
Company, as specified in the applicable award agreements, subject to continued service through each
applicable vesting date. The performance-vesting options vest upon the Companys investors
realization of a specified level of investor internal rate of return (investor IRR), subject to
continued service through each applicable vesting date.
The employee options generally are subject to a Company (or Apollo) call provision which
expires upon the earlier of a qualified public offering or May 2014 and provides the Company (or
Apollo) the right to repurchase the underlying shares at the lower of their cost or fair market
value upon certain terminations of employment. A qualified public offering transaction is defined
in the Amended and Restated Security Holders agreement as a public offering that raises at least
$200,000. This call provision represents a substantive performance vesting condition with a life
through May 2014; therefore, the Company recognizes compensation expense for service awards through
May 2014. Performance-vesting options issued in May 2007 have met their performance vesting
provision. However, the shares underlying the options remain subject to the Company (or Apollo)
call provision. Accordingly, the options currently are subject to service conditions and stock
compensation expense is being recorded over the remaining call provision through May 2014.
Prior to October 23, 2007, shares issued upon the exercise of employee options were subject to
a call provision that would expire upon a qualified public offering. The call provision provided
the Company (or Apollo) the right to repurchase the underlying shares at the lower of their cost or
fair market value in connection with certain terminations of employment. Because a substantive
performance vesting condition necessary for vesting was not probable, no expense was recognized for
employee options issued prior to October 23, 2007. At October 23, 2007, existing options were
modified so that the Company call provision expired upon the earlier of a qualified public
offering, or seven years. As a result, the Company started expensing the stock options over seven
years in the fourth quarter of 2007. The number of employees affected was 24. The total incremental
compensation cost resulting from the modification was $5,143, which is being amortized over a
period through May 2014. Employee options issued subsequent to October 23, 2007 contain this
modified Company call provision.
On June 13, 2007, the Company executed a recapitalization in which the proceeds of a $220,000
debt offering were distributed to the investors. The fair value of the Company was determined to be
$15.50 per share prior to the distribution of $10 per share; the resulting value of the Company
after the distribution was $5.50 per share. The award holders were given $10 of value in the form
of an immediately vested cash payment of $6 per share and a modification of the exercise price of
the option from $10 per share to $6 per share. Under SFAS 123(R), this was considered a
modification due to an equity restructuring. Twenty-four employees were affected by this
modification. The total incremental compensation cost resulting from the modification was $4,126.
89
On October 23, 2007, the Company granted 200,000 options to Apollo Management VI L.P. and
Apollo Alternative Assets funds for making available certain non-employee directors to the Company.
It was subsequently determined that due to an administrative error, the number of options awarded
on October 23, 2007 exceeded the amount intended to be awarded and the exercise price was lower
than intended. In order to correct the administrative error, on March 10, 2008, the Company
modified the
term of options granted in October 2007 from 200,000 options at $6 per share to 60,000 options
at $20 per share. Options granted to Apollo Management VI L.P. and Apollo Alternative Assets are
fully vested at grant. This modification did not result in any additional stock compensation
expense for the year ended December 31, 2008.
On June 13, 2008, the Company paid a $4.70 per share cash dividend to the investors. The fair
value of the Company was determined to be $20.00 per share prior to the distribution of $4.70 per
share; the resulting value of the Company after the distribution was $15.30. The award holders were
given $4.70 of value in the form of an immediately vested cash payment of $2.70 per share and a
modification of the price of the options from $6 per share to $4 per share and $20 per share to $18
per share. Twenty-nine employees were affected by this modification. The total incremental
compensation cost resulting from this modification was $3,894.
The Company entered into a Termination and Consulting Agreement with Rick Anderson on October
14, 2008, in connection with his retirement on October 31, 2008 as Chief Financial Officer.
Pursuant to that agreement, in October 2008 the Company recorded approximately $463 of compensation
cost for cash severance, all of which was paid by January 2009. Additionally, the Company recorded
approximately $675 of compensation cost associated with the accelerated vesting of Mr. Andersons
unvested stock options, since, pursuant to the agreement, Mr. Andersons Company stock options will
continue to vest during the consulting term, although Mr. Anderson will generally be unable to
exercise the options until the expiration of the term of the agreement in May 2012. Mr. Anderson
has agreed to certain ongoing confidentiality obligations and to non-solicitation and
non-competition covenants following his retirement from the Company.
At December 31, 2008 the expiration of the call option upon a qualified public offering would
have resulted in the immediate recognition of $3,118 of compensation expense related to the cost of
Tranche B options where the investor IRR targets were previously met and $620 of compensation
expense related to the cost of options where the offering (together with a $4.70 per share dividend
paid in June 2008) would cause the performance option to be met. Further, the period over which
the Company recognizes compensation expense for service awards would change from May 2014 to five
years prospectively from the date of the qualified public offering, which, based on options
outstanding at December 31, 2008, would increase annual stock compensation expense by approximately
$776.
The summary of company stock option activity and related information for the Noranda stock
option plan is as follows, after reflecting the effects of modifications to exercise price
discussed above:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Employee Options and |
|
|
|
|
|
Non-Employee |
|
|
Investor Director |
|
|
Director Options |
|
|
Provider Options |
|
|
|
|
|
|
|
|
|
|
|
|
Weighted |
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
- Average |
|
|
Common |
|
Average |
|
|
Common Shares |
|
Exercise Price |
|
|
Shares |
|
Exercise Price |
|
|
|
|
|
|
OutstandingMay 18, 2007 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Granted |
|
|
687,678 |
|
|
$ |
4.00 |
|
|
|
|
210,000 |
|
|
$ |
4.67 |
|
Exercised |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Expired |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Forfeited |
|
|
(23,835 |
) |
|
$ |
4.00 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
OutstandingDecember 31, 2007 |
|
|
663,843 |
|
|
$ |
4.00 |
|
|
|
|
210,000 |
|
|
$ |
4.67 |
|
Granted |
|
|
308,500 |
|
|
$ |
18.00 |
|
|
|
|
60,000 |
|
|
$ |
18.00 |
|
Modified |
|
|
|
|
|
|
|
|
|
|
|
(200,000 |
) |
|
$ |
4.00 |
|
Exercised |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Expired |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Forfeited |
|
|
(62,119 |
) |
|
$ |
6.03 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
OutstandingDecember 31, 2008 |
|
|
910,224 |
|
|
$ |
8.61 |
|
|
|
|
70,000 |
|
|
$ |
18.00 |
|
|
|
|
|
|
|
Fully vested end of period
(weighted average remaining
contractual term of 8.5
years) |
|
|
366,438 |
|
|
$ |
4.00 |
|
|
|
|
70,000 |
|
|
$ |
18.00 |
|
|
|
|
|
|
|
Currently exercisable end
of period (weighted average
remaining contractual term
of 8.5 years) |
|
|
329,658 |
|
|
$ |
4.00 |
|
|
|
|
70,000 |
|
|
$ |
18.00 |
|
|
|
|
|
|
|
For Tranche A options, the fair value of each employees options with graded vesting was
estimated using the Black-Scholes-Merton option pricing model. The weighted-average grant date fair
value of options granted during the period May 18, 2007 to December 31, 2007 was $16.25 for
employee options and $17.06 for Non-Apollo Director options and the weighted-average grant date
fair value of options granted
90
for the
year ended December 31, 2008 was $7.10 for employee options
and $9.79 for Non-Apollo Director options.
For Tranche B options, the options associated with an investor rate of return target, an
adaptation of the Black-Scholes-Merton option valuation model, which took into consideration the
internal rate of return thresholds, was used to estimate fair value. The Company believes this
model adaptation is equivalent to the use of a path-dependent lattice model. Options granted to
Investor
Director Providers are valued using the same option pricing models as those used for employee
options, being the Black-Scholes-Merton option pricing model.
The following weighted-average assumptions were used for these estimates:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Period from May 18, 2007 to |
|
Year ended |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
|
|
|
|
Non-Apollo |
|
|
|
|
|
Non-Apollo |
|
|
Employee |
|
Director |
|
Employee |
|
Director |
Risk-free interest rate |
|
|
4.3 |
% |
|
|
4.6 |
% |
|
|
3.1 |
% |
|
|
3.2 |
% |
Expected dividend yield |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Expected term (in years) |
|
|
7.1 |
|
|
|
10.0 |
|
|
|
5.9 |
|
|
|
6.3 |
|
Expected volatility |
|
|
50.0 |
% |
|
|
54.0 |
% |
|
|
44.9 |
% |
|
|
45.7 |
% |
Expected volatility was based on the historical volatility of representative peer companies
stocks. The expected term assumption at grant date is generally based on the assumed date of a
qualified public offering or other change-in-control event, plus an estimated additional holding
period until option exercise. Expected dividend yield was based on managements expectation of no
dividend payments. Risk free interest rates were based on the U.S. Treasury yield curve in effect
at the grant date.
As of December 31, 2008, total compensation expense related to non-vested options which was
not yet recognized was $8,411 and will be recognized over the weighted-average period of 5.9 years.
The total fair value of shares that vested during the period from May 18, 2007 to December 31, 2007
and for the year ended December 31, 2008 was $3,584 and $6,473, respectively.
Selling, general and administrative expenses include the following amounts of share-based
compensation expense, excluding cash payments made upon the modification of outstanding options:
|
|
|
|
|
|
|
$ |
Period from May 18, 2007 to December 31, 2007 (Successor) |
|
|
3,816 |
|
Year ended December 31, 2008 (Successor) |
|
|
2,376 |
|
Falconbridge Stock Option Plan
Under the Employee Stock Option Plan (the Falconbridge Plan), Falconbridge Limited
historically granted stock options (the Falconbridge Options) to key employees of Noranda
Aluminum, Inc. to purchase common stock in Falconbridge Limited. Option grants under this plan had
terms of 10 years, with certain restrictions. Prior to the Xstrata Acquisition, all outstanding
stock options were immediately vested and then exercised.
The Company amortized the fair value of all stock based awards on a straight-line basis over
the requisite service period, which generally was the vesting period. The fair value per option was
determined by Falconbridge Limited.
There were no options granted under the Falconbridge Plan for any of the reported periods.
The summary of company stock option activity and related information for the stock option
plans is as follows:
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Period from January 1, 2006 to |
|
|
August 15, 2006 |
|
|
|
|
|
|
Weighted- |
|
|
|
|
|
|
Average |
|
|
Common Shares |
|
Exercise Price |
Outstandingbeginning of period |
|
|
1,751,060 |
|
|
|
17.27 |
|
Granted |
|
|
|
|
|
|
|
|
Exercised |
|
|
(1,751,060 |
) |
|
|
17.27 |
|
Expired |
|
|
|
|
|
|
|
|
Forfeited |
|
|
|
|
|
|
|
|
Outstandingend of period |
|
|
|
|
|
|
|
|
91
As of August 15, 2006, all options that had been issued to Noranda Aluminum, Inc. employees
and directors had been fully vested and exercised.
Selling, general and administrative expenses include the following amounts of stock-based
compensation expense under the Falconbridge Plan:
|
|
|
|
|
|
|
$ |
Period from January 1, 2006 to August 15, 2006 (Pre-predecessor) |
|
|
2,561 |
|
15. INCOME TAXES
Income tax provision (benefit) is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
|
|
|
|
|
|
|
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
Year |
|
|
January 1, 2006 to |
|
|
August 16, 2006 to |
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
ended |
|
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
|
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Current |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Federal |
|
|
(370 |
) |
|
|
|
21,228 |
|
|
|
26,785 |
|
|
|
|
6,274 |
|
|
|
38,320 |
|
State |
|
|
|
|
|
|
|
1,210 |
|
|
|
1,355 |
|
|
|
|
1,483 |
|
|
|
2,189 |
|
|
|
|
|
|
|
|
|
|
|
|
|
(370 |
) |
|
|
|
22,438 |
|
|
|
28,140 |
|
|
|
|
7,757 |
|
|
|
40,509 |
|
|
|
|
|
|
|
|
|
|
Deferred |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Federal |
|
|
36,002 |
|
|
|
|
8,092 |
|
|
|
(15,519 |
) |
|
|
|
(4,765 |
) |
|
|
(70,160 |
) |
State |
|
|
3,112 |
|
|
|
|
(6,953 |
) |
|
|
1,034 |
|
|
|
|
2,145 |
|
|
|
(3,262 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
39,114 |
|
|
|
|
1,139 |
|
|
|
(14,485 |
) |
|
|
|
(2,620 |
) |
|
|
(73,422 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
38,744 |
|
|
|
|
23,577 |
|
|
|
13,655 |
|
|
|
|
5,137 |
|
|
|
(32,913 |
) |
|
|
|
|
|
|
|
|
|
As of December 31, 2008, the Company has state net operating loss carryforwards of
approximately $68,464 expiring in years 2015 through 2025. In addition, the Company has state tax
credit carryforwards at December 31, 2008 of $1,849 expiring in years 2015 through 2026.
SFAS No. 109 requires a valuation allowance against deferred tax assets if, based on available
evidence, it is more likely than not that some or all of the deferred tax assets will not be
realized. Accordingly, the Company recorded an additional $8,554 valuation allowance on such assets
in 2008. At December 31, 2008, $11,935 of valuation allowances, if recognized, would have resulted
in an adjustment to goodwill. However, for years beginning after December 31, 2008, SFAS No. 141R
(See Note 1) will require subsequent changes to valuation allowances recorded in purchase
accounting to be recorded as income tax expense (regardless of when the acquisition occurred).
As of December 31, 2008, the Company has not provided for withholding or United States federal
income taxes on approximately $42,068 of accumulated undistributed earnings of its foreign
subsidiaries as they are considered by management to be permanently reinvested. If these
undistributed earnings were not considered to be permanently reinvested, approximately $19,499 of
deferred income taxes would have been provided.
Deferred income taxes reflect the net tax effects of temporary differences between the
carrying amount of assets and liabilities for financial reporting purposes and the amounts used for
income tax purposes.
92
Significant components of the Companys deferred tax assets and liabilities as of December 31,
2007 and 2008 are as follows:
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31, |
|
December 31, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Deferred tax liabilities: |
|
|
|
|
|
|
|
|
Property related |
|
|
189,109 |
|
|
|
164,760 |
|
Investments |
|
|
45,345 |
|
|
|
44,153 |
|
Inventory |
|
|
24,660 |
|
|
|
8,380 |
|
Intangibles |
|
|
26,770 |
|
|
|
25,067 |
|
Derivatives |
|
|
|
|
|
|
115,065 |
|
Other |
|
|
1,033 |
|
|
|
1,175 |
|
|
|
|
Total deferred tax liabilities |
|
|
286,917 |
|
|
|
358,600 |
|
|
|
|
Deferred tax assets: |
|
|
|
|
|
|
|
|
Compensation related |
|
|
21,074 |
|
|
|
62,370 |
|
Capital and net operating loss carryforwards |
|
|
6,511 |
|
|
|
13,326 |
|
Minimum tax credit and state tax credit carryforward |
|
|
1,185 |
|
|
|
1,202 |
|
Derivatives |
|
|
18,796 |
|
|
|
|
|
Other |
|
|
9,845 |
|
|
|
7,866 |
|
|
|
|
Total deferred tax assets: |
|
|
57,411 |
|
|
|
84,764 |
|
|
|
|
Valuation allowance for deferred tax assets |
|
|
(4,270 |
) |
|
|
(12,824 |
) |
|
|
|
Net deferred tax assets |
|
|
53,141 |
|
|
|
71,940 |
|
|
|
|
Net deferred tax liability |
|
|
233,776 |
|
|
|
286,660 |
|
|
|
|
Reconciliation of Income Taxes
The reconciliation of the income taxes, calculated at the rates in effect, with the effective
tax rate shown in the statements of operations, is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
|
|
|
|
|
|
|
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
|
|
|
January 1, 2006 to |
|
|
August 16, 2006 to |
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
Year ended |
|
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
|
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Federal statutory income tax rate |
|
|
35.0 |
% |
|
|
|
35.0 |
% |
|
|
35.0 |
% |
|
|
|
35.0 |
% |
|
|
35.0 |
% |
(Decrease) increase in tax rate resulting from
State & local income taxes, net of
federal benefit |
|
|
1.8 |
|
|
|
|
(5.7 |
) |
|
|
5.6 |
|
|
|
|
17.8 |
|
|
|
0.9 |
|
Equity method investee income |
|
|
(2.5 |
) |
|
|
|
(0.3 |
) |
|
|
(3.4 |
) |
|
|
|
(9.1 |
) |
|
|
0.8 |
|
IRC Sec. 199 manufacturing deduction |
|
|
|
|
|
|
|
(0.6 |
) |
|
|
(6.3 |
) |
|
|
|
(3.5 |
) |
|
|
1.8 |
|
Goodwill impairment |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(8.3 |
) |
Discharge of indebtedness |
|
|
|
|
|
|
|
|
|
|
|
17.9 |
|
|
|
|
|
|
|
|
|
|
Other permanent items |
|
|
0.7 |
|
|
|
|
7.5 |
|
|
|
0.1 |
|
|
|
|
(1.6 |
) |
|
|
0.6 |
|
|
|
|
|
|
|
|
|
|
Effective tax rate |
|
|
35.0 |
% |
|
|
|
35.9 |
% |
|
|
48.9 |
% |
|
|
|
38.6 |
% |
|
|
30.8 |
% |
|
|
|
|
|
|
|
|
|
The Company adopted FIN 48 on January 1, 2007. As a result of the implementation of FIN 48,
the Company recognized a decrease of approximately $1,226 to the January 1, 2007 retained earnings
balance. As part of the Apollo Acquisition, Xstrata indemnified the Company for tax exposures.
Therefore, the Company had a receivable of $4,033 and $4,379 from Xstrata at December 31, 2007 and
December 31, 2008, respectively, equal to the Companys FIN 48 liability (net of federal benefits)
for the tax exposures related to tax positions occurring through the date of the Apollo
Acquisition. As of December 31, 2007 and December 31, 2008, the Company had unrecognized income
tax benefits of approximately $10,059 and $10,111, respectively.
93
A reconciliation of the December 31, 2007 and December 31, 2008 amount of unrecognized tax
benefits is as follows:
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
$ |
|
$ |
|
|
|
Beginning of period |
|
|
10,011 |
|
|
|
10,059 |
|
Tax positions related to the current period
|
|
|
|
|
|
|
|
|
Gross additions |
|
|
48 |
|
|
|
54 |
|
Gross reductions |
|
|
|
|
|
|
|
|
Tax positions related to prior years
|
|
|
|
|
|
|
|
|
Gross additions |
|
|
|
|
|
|
29 |
|
Gross reductions |
|
|
|
|
|
|
(31 |
) |
Settlements |
|
|
|
|
|
|
|
|
Lapses on statute of limitations |
|
|
|
|
|
|
|
|
|
|
|
End of period |
|
|
10,059 |
|
|
|
10,111 |
|
|
|
|
For years ending prior to December 31, 2008, the total amount of net unrecognized tax benefits
that, if recognized, would affect the effective tax rate was not material because the majority of
unrecognized tax benefits relate to periods prior to the Apollo Acquisition and their recognition,
if any, would have resulted in an adjustment to goodwill. However, for years beginning after
December 31, 2008, SFAS No. 141R (See Note 1) will require subsequent recognition of unrecognized
tax benefits recorded in purchase accounting to be recorded as income tax expense (regardless of
when the acquisition occurred) and, as a result, the total amount of net unrecognized tax benefits
as of 2008 that, if recognized, would affect the effective tax rate is $7,196. The Company elected
to accrue interest and penalties related to unrecognized tax benefits in its provision for income
taxes. The Company has accrued interest and penalties related to unrecognized tax benefits of
approximately $228 at December 31, 2007 and $906 at December 31, 2008, respectively.
The Company files a consolidated federal and various state income tax returns. The earliest
years open to examination in the Companys major jurisdictions is 2006 for federal income tax
returns and 2005 for state income tax returns. The Internal Revenue Service (IRS) concluded an
examination of the Companys U.S. income tax return for 2005 in the fourth quarter of 2008. The
Company agreed to the IRS proposed settlement of all issues and recorded a tax receivable of
$1,072. Pursuant to the terms of the Apollo Acquisition, the $1,072 in federal income tax refunds
will be remitted to Xstrata once received from the IRS.
Within the next twelve months, the Company estimates that the unrecognized benefits could
change; however, due to the Xstrata indemnification, the Company does not expect the change to have
a significant impact on the results of operations or the financial position of the Company.
16. OPERATING LEASES
The Company operates certain manufacturing and warehouse facilities under operating leases. In
most cases, management expects that in the normal course of business, leases will be renewed or
replaced when they expire with other leases.
The following is a schedule of future minimum rental payments required under operating leases
that have initial or remaining non-cancelable lease terms in excess of one year as of December 31,
2008:
|
|
|
|
|
|
Year ending December 31 |
|
|
$ |
2009 |
|
|
2,476 |
|
2010 |
|
|
2,243 |
|
2011 |
|
|
1,956 |
|
2012 |
|
|
1,453 |
|
2013 |
|
|
728 |
|
Thereafter |
|
|
752 |
|
94
The following schedule shows the composition of total rental expense for all operating leases
except those with terms of a month or less that were not renewed:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
|
|
|
|
|
|
|
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
|
|
|
January 1, 2006 to |
|
|
August 16, 2006 to |
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
Year ended |
|
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
|
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Minimum rentals |
|
|
2,009 |
|
|
|
|
1,206 |
|
|
|
999 |
|
|
|
|
2,249 |
|
|
|
2,632 |
|
Contingent rentals |
|
|
30 |
|
|
|
|
18 |
|
|
|
20 |
|
|
|
|
28 |
|
|
|
28 |
|
|
|
|
|
|
|
|
|
|
|
|
|
2,039 |
|
|
|
|
1,224 |
|
|
|
1,019 |
|
|
|
|
2,277 |
|
|
|
2,660 |
|
|
|
|
|
|
|
|
|
|
Contingent rentals represent transportation equipment operating lease payments made on the
basis of mileage.
17. DERIVATIVE FINANCIAL INSTRUMENTS
The Company uses derivative instruments to mitigate the risks associated with fluctuations in
aluminum and natural gas prices and interest rates. SFAS No. 133, Accounting for Derivative
Instruments and Hedging Activities (SFAS No. 133), requires companies to recognize all derivative
instruments as either assets or liabilities at fair value in the statement of financial position.
In accordance with SFAS No. 133, the Company designates fixed price aluminum swaps as cash flow
hedges, thus the effective portion of such derivatives is adjusted to fair value through other
comprehensive (loss) income, with the ineffective portion reported through earnings. Derivatives
that do not qualify for hedge accounting are adjusted to fair value through earnings in loss (gain)
on derivative instruments and hedging activities in the consolidated statements of operations. As
of December 31, 2008, all derivatives are held for purposes other than trading.
Cash flow hedges
Aluminum swaps fixed price
In order to reduce the commodity price risk in the upstream business, the Company has
implemented an economic hedging strategy for approximately 50% of forecasted aluminum shipments
through December 2012. These sale swap arrangements result in fixed sale prices that we consider
attractive relative to historical levels and which management believes will stabilize the economic
impact of fluctuations in aluminum prices.
For derivative instruments that are designated and qualify as cash flow hedges, the effective
portion of any gain or loss on the derivative is reported as a component of accumulated other
comprehensive loss and reclassified into earnings in the same period or periods during which the
hedged transaction affects earnings. As of December 31, 2008, the pre-tax amount of the effective
portion of cash flow hedges recorded in accumulated other comprehensive income was $414,078. Gains
and losses on the derivatives representing either hedge ineffectiveness or hedge components
excluded from the assessment of effectiveness are recognized in current earnings.
Due to declines in demand for certain of the Companys value-added products and uncertain
business conditions, at November 30, 2008 management concluded that certain hedged sale
transactions were no longer probable of occurring and de-designated hedge accounting for
approximately 20,000 pounds of notional amounts settling in 2008, 245,000 pounds of notional
amounts settling in 2009, and 32,000 pounds of notional amounts settling in 2010. Based on revised
forecasts in place at December 31, 2008, the Company re-designated approximately 144,000 pounds of
notional amounts settling in 2009 and approximately 20,000 pounds of notional amounts settling in
2010. In connection with discontinuing hedge accounting for these notional amounts, the Company
reclassified $5,184 into earnings because it is probable that these original forecasted
transactions will not occur. As a result of the New Madrid power outage on January 28, 2009, and
in anticipation of fixed price aluminum purchase swaps described below, the Company discontinued
hedge accounting for all of its aluminum fixed-price sale swaps on January 29, 2009.
95
The following table summarizes our remaining fixed price aluminum sale swaps as of December 31,
2008:
|
|
|
|
|
|
|
|
|
|
|
Average hedged price |
|
|
|
|
per pound |
|
Pounds hedged annually |
Year |
|
$ |
|
(In thousands) |
2009 |
|
|
1.09 |
|
|
|
289,070 |
|
2010 |
|
|
1.06 |
|
|
|
290,536 |
|
2011 |
|
|
1.20 |
|
|
|
290,955 |
|
2012 |
|
|
1.27 |
|
|
|
291,825 |
|
From
January 1, 2009 through February 19, 2009 the Company entered into fixed price aluminum purchase swaps
covering approximately 424 million pounds of aluminum purchases in 2010, 2011 and 2012 at an
average price of approximately $0.75 per pound.
Derivatives not designated as hedging instruments under SFAS No. 133
Aluminum swaps variable price
The Company also enters into forward contracts with its customers to sell aluminum in the
future at fixed prices in the normal course of business. Because these contracts expose the Company
to aluminum market price fluctuations, the Company economically hedges this risk by entering into
variable price swap contracts with various brokers, typically for terms not greater than one year.
These contracts are not designated as hedging instruments under SFAS No. 133; therefore, any
gains or losses related to the change in fair value of these contracts are recorded in loss (gain)
on derivative instruments and hedging activities in the consolidated statements of operations.
Interest rate swaps
The Company has floating-rate debt which is subject to variations in interest rates. On
August 16, 2007, the Company entered into interest rate swap agreement to limit the Companys
exposure to floating interest rates for the periods from November 15, 2007 to November 15, 2011
with notional amounts of $500,000, which decline in increments over time beginning in May 2009 at a
4.98% fixed interest rate.
The interest rate swap agreements were not designated as hedging instruments under SFAS
No. 133. Accordingly, any gains or losses resulting from changes in the fair value of the interest
rate swap contracts were recorded in loss (gain) on derivative instruments and hedging activities
in the consolidated statements of operations.
Natural gas swaps
Noranda purchases natural gas to meet its production requirements. These purchases expose
Noranda to the risk of fluctuating natural gas prices. To offset changes in the Henry Hub Index
Price of natural gas, Noranda enters into financial swaps, by purchasing the fixed forward price
for the Henry Hub Index and simultaneously entering into an agreement to sell the actual Henry Hub
Index Price.
At December 31, 2008, the Company entered into fixed-price swap contracts as an economic hedge
for the following volumes of natural gas purchases:
|
|
|
|
|
|
|
|
|
|
|
Average Price Per |
|
Notional amount |
Year |
|
million BTU $ |
|
million BTU's |
2009 |
|
|
9.29 |
|
|
|
5,995,784 |
|
2010 |
|
|
9.00 |
|
|
|
4,011,984 |
|
2011 |
|
|
9.31 |
|
|
|
2,019,000 |
|
2012 |
|
|
9.06 |
|
|
|
2,022,996 |
|
These contracts were not designated as hedges for accounting purposes. Accordingly, any gains
or losses resulting from changes in the fair value of the gas swap contracts were recorded in loss
(gain) on derivative instruments and hedging activities in the consolidated statements of
operations.
96
The following table presents the fair values and carrying values of the Companys derivative
instruments outstanding:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
Carrying |
|
|
|
|
|
Carrying |
|
|
|
|
value |
|
Fair value |
|
value |
|
Fair value |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Aluminum swaps-fixed price |
|
|
(33,000 |
) |
|
|
(33,000 |
) |
|
|
401,909 |
|
|
|
401,909 |
|
Aluminum swaps-variable price |
|
|
(5,208 |
) |
|
|
(5,208 |
) |
|
|
(9,500 |
) |
|
|
(9,500 |
) |
Interest rate swaps |
|
|
(11,704 |
) |
|
|
(11,704 |
) |
|
|
(21,472 |
) |
|
|
(21,472 |
) |
Natural gas swaps |
|
|
|
|
|
|
|
|
|
|
(33,404 |
) |
|
|
(33,404 |
) |
|
|
|
Total |
|
|
(49,912 |
) |
|
|
(49,912 |
) |
|
|
337,533 |
|
|
|
337,533 |
|
|
|
|
The December 31, 2008 variable priced aluminum swap balance is net of a $20,321 broker margin call
asset.
The Company recorded losses (gains) for the change in the fair value of derivative instruments
that do not qualify for hedge accounting treatment, as well as the ineffectiveness of derivatives
that do qualify for hedge accounting treatment as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Derivatives qualified |
|
Derivatives not qualified |
|
|
as hedges |
|
as hedges |
|
|
Amount reclassified |
|
Hedge |
|
Change in |
|
|
|
|
from AOCI |
|
Ineffectiveness |
|
fair
value |
|
Total |
|
|
$ |
|
$ |
|
$ |
|
$ |
|
|
|
Period from January 1, 2006 through August 15, 2006
(Pre-predecessor) |
|
|
|
|
|
|
|
|
|
|
16,632 |
|
|
|
16,632 |
|
Period from August 16, 2006 through December 31, 2006
(Predecessor) |
|
|
|
|
|
|
|
|
|
|
5,452 |
|
|
|
5,452 |
|
Period from January 1, 2007 through May 17, 2007 (Predecessor) |
|
|
|
|
|
|
|
|
|
|
56,467 |
|
|
|
56,467 |
|
Period from May 18, 2007 through December 31, 2007 (Successor) |
|
|
|
|
|
|
|
|
|
|
(12,497 |
) |
|
|
(12,497 |
) |
Year ended December 31, 2008 (Successor) |
|
|
24,205 |
|
|
|
(13,365 |
) |
|
|
59,098 |
|
|
|
69,938 |
|
For the year ended December 31, 2008, the amount reclassified from AOCI includes $5,184
reclassified into earnings because it is probable that the original forecasted transactions will
not occur.
Based on the aluminum price curves at December 31, 2008, the company expects to reclassify a
gain of $93,625 from accumulated other comprehensive income into earnings during 2009.
18. FAIR VALUE MEASUREMENTS
As discussed in Note 1, effective January 1, 2008, the Company adopted portions of SFAS
No. 157, which establishes a framework for measuring fair value under GAAP and requires enhanced
disclosures about assets and liabilities measured at fair value. SFAS No. 157 does not expand the
application of fair value accounting to any new circumstances.
As defined in SFAS No. 157, fair value is the price that would be received to sell an asset or
paid to transfer a liability in an orderly transaction between market participants at the
measurement date (exit price). The Company incorporates assumptions that market participants would
use in pricing the asset or liability, and utilizes market data to the maximum extent possible. In
accordance with SFAS No. 157,
97
fair value incorporates nonperformance risk (i.e., the risk that an
obligation will not be fulfilled). In measuring
fair value, the Company reflects the impact of its own credit risk on its liabilities, as well
as any collateral. The Company also considers the credit standing of its counterparties in
measuring the fair value of its assets.
The table below sets forth by level within the fair value hierarchy the companys assets and
liabilities that were measured at fair value on a recurring basis as of December 31, 2008.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Level 1 |
|
Level 2 |
Level 3 |
|
Total Fair Value |
|
|
$ |
|
$ |
$ |
|
$ |
|
|
|
Cash equivalents |
|
|
176,609 |
|
|
|
|
|
|
|
|
|
|
|
176,609 |
|
Derivative assets |
|
|
|
|
|
|
401,909 |
|
|
|
|
|
|
|
401,909 |
|
Derivative liabilities |
|
|
|
|
|
|
(64,376 |
) |
|
|
|
|
|
|
(64,376 |
) |
|
|
|
Total |
|
|
176,609 |
|
|
|
337,533 |
|
|
|
|
|
|
|
514,142 |
|
|
|
|
SFAS No. 157 outlines three valuation techniques to measure fair value (i.e., the market
approach, the income approach, and the cost approach). The Company determined that the income
approach provides the best indication of fair value for its assets and liabilities given the nature
of the Companys financial instruments and the reliability of the inputs used in arriving at fair
value.
Under SFAS No. 157, the inputs used in applying valuation techniques include assumptions that
market participants would use in pricing the asset or liability (i.e., assumptions about risk).
Inputs may be observable or unobservable. The Company uses observable inputs in its valuation
techniques, and classifies those inputs in accordance with the fair value hierarchy set out in SFAS
No. 157 which prioritizes those inputs.
The fair value hierarchy gives the highest priority to unadjusted quoted prices in active
markets for identical assets or liabilities (Level 1 measurement) and the lowest priority to
unobservable inputs (Level 3 measurement). More specifically, the three levels of the fair value
hierarchy defined by SFAS No. 157 are as follows:
Level 1 inputs Unadjusted quoted prices in active markets for identical assets or liabilities
that the Company has access as of the reporting date. Active markets are those in which
transactions for the asset or liability occur in sufficient frequency and volume to provide
pricing information on an ongoing basis. Fair value measurements that may fall into Level 1
include exchange-traded derivatives or listed equities.
Level 2 inputs Inputs other than quoted prices included in Level 1, which are either directly
or indirectly observable as of the reporting date. A Level 2 input must be observable for
substantially the full term of the asset or liability. Fair value measurements that may fall
into Level 2 could include financial instruments with observable inputs such as interest rates
or yield curves.
Level 3 inputs Unobservable inputs that reflect the Companys own assumptions about the
assumptions market participants would use in pricing the asset or liability. Fair value
measurements that may be classified as Level 3 could, for example, be determined from a
Companys internally developed model that results in managements best estimate of fair value.
Fair value measurements that may fall into Level 3 could include certain structured derivatives
or financial products that are specifically tailored to a customers needs.
Cash equivalents are comprised of money market funds that are invested entirely in U.S.
Treasury securities. These instruments are valued based upon unadjusted quoted prices in active
markets and are classified within Level 1.
Fair values of all derivative instruments within the scope of SFAS No. 157 are classified as
Level 2. Those fair values are primarily measured using industry standard models that incorporate
inputs including: quoted forward prices for commodities, interest rates, and current market prices
for those assets and liabilities. Substantially all of the inputs are observable, as defined in
SFAS No. 157, throughout the full term of the instrument.
As required by SFAS No. 157, financial assets and liabilities are classified based on the
lowest level of input that is significant to the fair value measurement in its entirety. The
Companys assessment of the significance of a particular input to the fair value measurement
requires judgment, and may affect the fair value of assets and liabilities and their placement
within the fair value hierarchy.
98
19. ASSET RETIREMENT OBLIGATIONS
The Companys asset retirement obligations consist primarily of costs related to the disposal
of certain spent pot liners associated with smelter facilities. The current portion of the
liability of $2,463 and $2,193 is recorded in accrued liabilities at December 31, 2007 and 2008,
respectively. The remaining non-current portion is included in other long-term liabilities.
The following is a reconciliation of the aggregate carrying amount of liabilities for the
asset retirement obligations (ARO):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
|
|
|
|
|
|
|
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
Year |
|
|
January 1, 2006 to |
|
|
August 16, 2006 to |
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
ended |
|
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
|
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Balance, beginning of year/period |
|
|
8,562 |
|
|
|
|
8,679 |
|
|
|
8,781 |
|
|
|
|
8,793 |
|
|
|
8,802 |
|
Additional liabilities incurred |
|
|
721 |
|
|
|
|
438 |
|
|
|
354 |
|
|
|
|
865 |
|
|
|
1,558 |
|
Liabilities settled |
|
|
(988 |
) |
|
|
|
(570 |
) |
|
|
(537 |
) |
|
|
|
(1,213 |
) |
|
|
(2,161 |
) |
Accretion expense |
|
|
384 |
|
|
|
|
234 |
|
|
|
195 |
|
|
|
|
357 |
|
|
|
596 |
|
|
|
|
|
|
|
|
|
|
Balance, end of year/period |
|
|
8,679 |
|
|
|
|
8,781 |
|
|
|
8,793 |
|
|
|
|
8,802 |
|
|
|
8,795 |
|
|
|
|
|
|
|
|
|
|
The Company may have other AROs that may arise in the event of a facility closure. An ARO has
not been recorded for these obligations due to the fact that the liability is not reasonably
estimated, as the facility assets have indeterminate economic lives.
20. COMMITMENTS AND CONTINGENCIES
Raw Materials Commitments
The Company receives alumina at cost plus freight from its Gramercy refinery joint venture
(See Note 21). The alumina the Company receives from Gramercy is purchased under a take-or-pay
contract, and the Company is obligated to take receipt of its share of Gramercys alumina
production, even if such amounts are in excess of the Companys requirements. During fourth quarter
2008, the cost of alumina purchased from Gramercy exceeded the cost of alumina available from other
sources. The Company continues to evaluate options to reduce the purchase cost of alumina
including evaluating with its joint venture partner the curtailment of Gramercys operation.
Labor commitments
We are a party to six collective bargaining agreements, including three at our joint ventures,
which expire at various times. We entered into a five-year labor contract at New Madrid effective
September 1, 2007, which provides for an approximately 3% increase per year in compensation. Two
agreements with unions at St. Ann expired in 2007. We agreed to a new contract in December 2008,
but negotiations continue at the Industrial Disputes Tribunal, Jamaicas primary labor arbitrator.
We experienced a brief work slowdown in April 2008 in connection with these negotiations. A work
stoppage, although possible, is not anticipated. All other collective bargaining agreements expire
within the next five years. A new collective bargaining agreement at our Newport rolling mill
became effective June 1, 2008. The contract at our Salisbury plant expires in the fourth quarter of
2009.
Legal contingencies
The Company is a party to legal proceedings incidental to its business. In the opinion of
management, the ultimate liability with respect to these actions will not materially affect the
operating results or the financial position of the Company.
Guarantees
In connection with the disposal of a former subsidiary, American Racing Equipment of Kentucky,
Inc, (ARE) the Company guaranteed certain outstanding leases for the automotive wheel facilities located
in Rancho Dominguez, Mexico. The leases have various expiration dates that extend through December
2011. The remaining maximum future payments under these lease obligations as of December 31, 2007
totaled approximately $6,952. During March 2008, the Company was released from the guarantee
obligation on one of the properties, resulting in a reduction of the remaining maximum future lease
obligation. As of December 31, 2008 the remaining maximum future payments under these lease
obligations totaled approximately $2,654. The Company has concluded that it is not probable that it
will be required to make payments pursuant to these guarantees and has not recorded a liability for
these guarantees. Further, AREs purchaser has indemnified the Company for all losses associated
with the guarantees.
99
21. INVESTMENTS IN AFFILIATES
The Company holds a 50% interest in a Gramercy, Louisiana refinery, Gramercy Alumina LLC.
Pursuant to the agreements governing the joint ventures, the Company and its joint venture partner
are required to begin negotiations concerning the future of the joint ventures after December 2010.
The Company also holds a 50% interest in St. Ann Bauxite Limited (SABL) a Jamaican limited
liability company jointly owned with Century Aluminum Company (Century). St. Ann owns 49% of St.
Ann Jamaica Bauxite Partnership (SAJBP), a partnership of which the Government of Jamaica (GOJ)
owns 51%. As part of a concession, GOJ grants mining rights that give St. Ann the right to mine
bauxite in Jamaica through 2030.
SABL manages the operations of the partnership, pays operating costs and is entitled to all of
its bauxite production. SABL is responsible for reclamation of the land that it mines. SABL pays
the GOJ according to a negotiated fiscal structure, which consists of the following elements: (i) a
royalty based on the amount of bauxite shipped, (ii) an annual asset usage fee for the use of the
GOJs 51% interest in the mining assets, (iii) customary income and other taxes and fees, (iv) a
production levy, which currently has been waived, and (v) certain fees for lands owned by the GOJ
that are mined by SAJBP. In calculating income tax on revenues related to sales to our Gramercy
refinery, SABL uses a set market price, which is negotiated periodically between SABL and the GOJ.
SABL is currently in the process of negotiating revisions to the fiscal structure with the GOJ,
which may be effective retroactive to January 1, 2008.
The excess of the carrying values of the investments over the amounts of underlying equity in
net assets totaled $124,453 at December 31, 2007 and $116,965 at December 31, 2008. This excess is
being amortized on a straight-line basis over a 20 year period for each affiliate. Amortization
expense included in equity in net income of investment affiliates is as follows:
|
|
|
|
|
|
|
$ |
|
Period from January 1, 2006 to August 15, 2006 (Pre-predecessor) |
|
|
4,048 |
|
Period from August 16, 2006 to December 31, 2006 (Predecessor) |
|
|
2,404 |
|
Period from January 1, 2007 to May 17, 2007 (Predecessor) |
|
|
2,445 |
|
Period from May 18, 2007 to December 31, 2007 (Successor) |
|
|
4,680 |
|
Year ended December 31, 2008 (Successor) |
|
|
7,488 |
|
Summarized financial information for the joint ventures (as recorded in their respective
financial statements, at full value, excluding the amortization of the excess carrying values of
the Companys investments over the underlying equity in net assets of the affiliates), is as
follows:
Summarized balance sheet information is as follows:
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31, 2007 |
|
December 31, 2008 |
|
|
$ |
|
$ |
|
|
|
Current assets |
|
|
151,133 |
|
|
|
173,661 |
|
Non-current assets |
|
|
92,073 |
|
|
|
110,933 |
|
|
|
|
Total assets |
|
|
243,206 |
|
|
|
284,594 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Current liabilities |
|
|
78,007 |
|
|
|
89,736 |
|
Non-current liabilities |
|
|
16,441 |
|
|
|
17,558 |
|
|
|
|
Total liabilities |
|
|
94,448 |
|
|
|
107,294 |
|
|
|
|
Equity |
|
|
148,758 |
|
|
|
177,300 |
|
|
|
|
Total liabilities and equity |
|
|
243,206 |
|
|
|
284,594 |
|
|
|
|
100
Summarized income statement information is as follows:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
|
|
|
|
|
|
|
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
Year ended |
|
|
January 1, 2006 to |
|
|
August 16, 2006 to |
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
December 31, |
|
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Net sales (1) |
|
|
287,465 |
|
|
|
|
173,326 |
|
|
|
181,854 |
|
|
|
|
303,496 |
|
|
|
539,375 |
|
Gross profit |
|
|
31,609 |
|
|
|
|
12,120 |
|
|
|
16,435 |
|
|
|
|
27,157 |
|
|
|
25,258 |
|
Net income |
|
|
25,240 |
|
|
|
|
11,968 |
|
|
|
13,960 |
|
|
|
|
24,109 |
|
|
|
30,380 |
|
|
|
|
(1) |
|
Net sales include sales to related parties, which include alumina sales to the Company
and its joint venture partner, and bauxite sales to Gramercy: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
|
|
|
|
|
|
|
|
|
Period from |
|
|
Period from |
|
Period from |
|
|
Period from |
|
Year ended |
|
|
January 1, 2006 to |
|
|
August 16, 2006 to |
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
December 31, |
|
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Company and joint venture partner |
|
|
238,366 |
|
|
|
|
144,898 |
|
|
|
122,242 |
|
|
|
|
269,017 |
|
|
|
441,222 |
|
Third-party sales |
|
|
49,099 |
|
|
|
|
28,428 |
|
|
|
59,612 |
|
|
|
|
34,479 |
|
|
|
98,153 |
|
|
|
|
|
|
|
|
|
|
|
|
|
287,465 |
|
|
|
|
173,326 |
|
|
|
181,854 |
|
|
|
|
303,496 |
|
|
|
539,375 |
|
|
|
|
|
|
|
|
|
|
In February 2007, St. Ann received a transfer of income tax credits from its previous owner,
Kaiser Aluminum (Kaiser), in settlement of a dispute regarding the existence of a postretirement
healthcare plan. St. Ann valued these transferred tax credits at zero because of uncertainty
related to the Jamaican taxing authorities approving the transfer as well as the timing and amount
of the income tax credits. As part of allocating fair value within St. Ann for the purchase price
allocation from the Apollo Acquisition in May 2007, the Company valued the tax uncertainty
associated with the income tax credits received from Kaiser at zero. In June 2008, St. Ann, reached
agreement with the Department of Revenue in Jamaica regarding the timing and amount of the income
tax credits. The agreement resolved the tax uncertainty and resulted in a $5,280 reduction of St.
Anns tax provision and increase to its net income. The Company recorded a $2,640 adjustment to
increase equity in net income of investments in affiliates. The Company considered this adjustment
to be the settlement of a tax uncertainty existing at the date of the Apollo acquisition. However
applicable, U.S. GAAP provides this amount to be included in equity in net income of investment in
affiliates, because there were no equity method intangible assets (including goodwill).
101
22. BUSINESS SEGMENT INFORMATION
Management at the Company has chosen to organize segments based upon differences in products
and services. The Company is comprised of two operating segments, Upstream and Downstream. The
upstream business produces value-added aluminum products in the form of billet, used mainly for
building construction, architectural and transportation applications, rod, used mainly for
electrical applications and steel deoxidation, value-added sow, used mainly for aerospace, and
foundry, used mainly for transportation. In addition to these value-added products, the Company
produces commodity grade sow, the majority of which is used in our rolling mills. The downstream
business has rolling mill facilities whose major foil products are finstock, used mainly for the
air conditioning, ventilation and heating industry, referred to as HVAC finstock, and container
stock, used mainly for food packaging, pie pans and convenience food containers.
The Company manages and operates the business segments based on the markets they serve and the
products and services provided to those markets. The Company evaluates performance and allocates
resources based on profit from operations before income taxes. The accounting policies of the
segments are the same as those described in Note 1, Accounting Policies.
Major Customer Information
For the years ended December 31, 2007 and 2008, there were no major customers from whom at
least 5% of consolidated revenue was derived. No single customer accounted for more than 8% of
upstream net sales and 10% of downstream net sales for the last three years. In addition for the
periods within the years ended December 31, 2006, 2007 and 2008, there was no dependence of a
segment on a customer or a few customers which if lost would have a material adverse effect on the
segment.
Geographic Region Information
Substantially all of the Companys sales are within the United States. All long-lived assets
are located in the United States.
102
Summary of Business by Segment
The following is our operating segment information for the periods from January 1, 2006 to
August 15, 2006, from August 16, 2006 to December 31, 2006, from January 1, 2007 to May 17, 2007
and from May 18, 2007 to December 31, 2007 and for the year ended December 31, 2008 which also
includes segment asset balances.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pre-predecessor |
|
|
Predecessor |
|
|
Successor |
|
|
|
|
|
|
|
|
|
|
|
For the |
|
|
For the |
|
For the |
|
|
For the |
|
Year |
|
|
period from |
|
|
period from |
|
period from |
|
|
period from |
|
ended |
|
|
January 1, 2006 to |
|
|
August 16, 2006 to |
|
January 1, 2007 to |
|
|
May 18, 2007 to |
|
December 31, |
|
|
August 15, 2006 |
|
|
December 31, 2006 |
|
May 17, 2007 |
|
|
December 31, 2007 |
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
$ |
|
|
$ |
|
$ |
|
|
$ |
|
$ |
|
|
|
|
|
|
|
|
|
Revenues from external customers (1): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
|
400,316 |
|
|
|
|
243,563 |
|
|
|
275,157 |
|
|
|
|
423,742 |
|
|
|
660,754 |
|
Downstream |
|
|
415,726 |
|
|
|
|
253,118 |
|
|
|
252,509 |
|
|
|
|
443,648 |
|
|
|
605,673 |
|
|
|
|
|
|
|
|
|
|
Total revenues from external customers |
|
|
816,042 |
|
|
|
|
496,681 |
|
|
|
527,666 |
|
|
|
|
867,390 |
|
|
|
1,266,427 |
|
|
|
|
|
|
|
|
|
|
(1) Segment revenues are net of the following
intersegment transfers: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
|
44,421 |
|
|
|
|
25,660 |
|
|
|
16,932 |
|
|
|
|
21,468 |
|
|
|
97,831 |
|
Downstream |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total intersegment transfers |
|
|
44,421 |
|
|
|
|
25,660 |
|
|
|
16,932 |
|
|
|
|
21,468 |
|
|
|
97,831 |
|
Segment operating income |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
|
121,461 |
|
|
|
|
65,697 |
|
|
|
78,194 |
|
|
|
|
55,826 |
|
|
|
78,413 |
|
Downstream |
|
|
10,175 |
|
|
|
|
8,544 |
|
|
|
8,151 |
|
|
|
|
4,849 |
|
|
|
(33,993 |
) |
|
|
|
|
|
|
|
|
|
Total operating income |
|
|
131,636 |
|
|
|
|
74,241 |
|
|
|
86,345 |
|
|
|
|
60,675 |
|
|
|
44,420 |
|
Interest expense, net |
|
|
12,672 |
|
|
|
|
6,327 |
|
|
|
6,235 |
|
|
|
|
67,243 |
|
|
|
89,154 |
|
Loss (gain) on derivative instruments and
hedging activities |
|
|
16,632 |
|
|
|
|
5,452 |
|
|
|
56,467 |
|
|
|
|
(12,497 |
) |
|
|
69,938 |
|
Equity in net income of investments in affiliates |
|
|
(8,337 |
) |
|
|
|
(3,189 |
) |
|
|
(4,269 |
) |
|
|
|
(7,375 |
) |
|
|
(7,702 |
) |
Other, net |
|
|
45 |
|
|
|
|
42 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Consolidated income (loss) before income taxes |
|
|
110,624 |
|
|
|
|
65,609 |
|
|
|
27,912 |
|
|
|
|
13,304 |
|
|
|
(106,970 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital Expenditures: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Upstream |
|
|
13,745 |
|
|
|
|
15,937 |
|
|
|
3,385 |
|
|
|
|
31,608 |
|
|
|
42,866 |
|
Downstream |
|
|
6,793 |
|
|
|
|
5,097 |
|
|
|
2,383 |
|
|
|
|
4,564 |
|
|
|
8,787 |
|
|
|
|
|
|
|
|
|
|
Total capital expenditures |
|
|
20,538 |
|
|
|
|
21,034 |
|
|
|
5,768 |
|
|
|
|
36,172 |
|
|
|
51,653 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Successor |
|
|
December 31, |
|
December 31, |
|
|
2007 |
|
2008 |
|
|
$ |
|
$ |
|
|
|
Segment assets: |
|
|
|
|
|
|
|
|
Upstream, including goodwill of $124,853 and $137,710 December 31, 2007 and 2008, respectively |
|
|
1,046,013 |
|
|
|
1,326,189 |
|
Downstream, including goodwill of $131,269 and $105,066 at December 31, 2007 and 2008,
respectively |
|
|
604,531 |
|
|
|
609,982 |
|
|
|
|
Total assets |
|
|
1,650,544 |
|
|
|
1,936,171 |
|
|
|
|
103
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
To the Board of Managers of
Gramercy Alumina LLC
We have audited the accompanying balance sheets of Gramercy Alumina LLC (the Company) as of
December 31, 2007 and 2008, and the related statements of operations, changes in members equity,
comprehensive income, and cash flows for each of the years then ended. These financial statements
are the responsibility of the Companys management. Our responsibility is to express an opinion on
these financial statements based on our audits.
We conducted our audits in accordance with the standards of the Public Company Accounting Oversight
Board (United States). Those standards require that we plan and perform the audit to obtain
reasonable assurance about whether the financial statements are free of material misstatement. The
Company is not required to have, nor were we engaged to perform, an audit of its internal control
over financial reporting. Our audits included consideration of internal control over financial
reporting as a basis for designing audit procedures that are appropriate in the circumstances, but
not for the purpose of expressing an opinion on the effectiveness of the Companys internal control
over financial reporting. Accordingly, we express no such opinion. An audit also includes
examining, on a test basis, evidence supporting the amounts and disclosures in the financial
statements, assessing the accounting principles used and significant estimates made by management,
as well as evaluating the overall financial statement presentation. We believe that our audits
provide a reasonable basis for our opinion.
In our opinion, such financial statements present fairly, in all material respects, the financial
position of the Company as of December 31, 2007 and 2008, and the results of its operations and its
cash flows for each of the years then ended, in conformity with accounting principles generally
accepted in the United States of America.
/s/ DELOITTE & TOUCHE LLP
New Orleans, Louisiana
February 18, 2009
104
GRAMERCY ALUMINA LLC
BALANCE SHEETS
AS OF DECEMBER 31, 2007 AND 2008
(In thousands)
|
|
|
|
|
|
|
|
|
|
|
2007 |
|
|
2008 |
|
ASSETS |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CURRENT ASSETS: |
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
608 |
|
|
$ |
3,982 |
|
Trade receivables: |
|
|
|
|
|
|
|
|
Affiliates |
|
|
55,553 |
|
|
|
67,875 |
|
Others |
|
|
8,932 |
|
|
|
6,081 |
|
Other receivables |
|
|
816 |
|
|
|
606 |
|
Inventories |
|
|
31,749 |
|
|
|
32,825 |
|
Prepaid expenses |
|
|
1,225 |
|
|
|
1,933 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current assets |
|
|
98,883 |
|
|
|
113,302 |
|
|
|
|
|
|
|
|
|
|
PROPERTY, PLANT AND EQUIPMENT Net |
|
|
33,402 |
|
|
|
47,391 |
|
|
|
|
|
|
|
|
|
|
OTHER ASSETS Including restricted cash of
$7,787 and $7,846
in 2007 and 2008, respectively |
|
|
10,145 |
|
|
|
9,848 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
TOTAL |
|
$ |
142,430 |
|
|
$ |
170,541 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES AND MEMBERS EQUITY |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
LIABILITIES: |
|
|
|
|
|
|
|
|
Current liabilities: |
|
|
|
|
|
|
|
|
Trade accounts payable |
|
$ |
27,781 |
|
|
$ |
26,570 |
|
Accrued employee costs |
|
|
6,731 |
|
|
|
6,349 |
|
Other current liabilities |
|
|
2,133 |
|
|
|
4,075 |
|
Due to affiliate |
|
|
7,388 |
|
|
|
9,366 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total current liabilities |
|
|
44,033 |
|
|
|
46,360 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Noncurrent liabilities: |
|
|
|
|
|
|
|
|
Environmental liabilities |
|
|
4,558 |
|
|
|
4,180 |
|
Asset retirement obligations |
|
|
3,144 |
|
|
|
3,419 |
|
Pension and other postretirement benefit obligations |
|
|
1,486 |
|
|
|
2,706 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total noncurrent liabilities |
|
|
9,188 |
|
|
|
10,305 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total liabilities |
|
|
53,221 |
|
|
|
56,665 |
|
|
|
|
|
|
|
|
|
|
COMMITMENTS AND CONTINGENCIES (Note 7) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
MEMBERS EQUITY |
|
|
89,209 |
|
|
|
113,876 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
TOTAL |
|
$ |
142,430 |
|
|
$ |
170,541 |
|
|
|
|
|
|
|
|
See notes to financial statements.
105
GRAMERCY ALUMINA LLC
STATEMENTS OF OPERATIONS
FOR THE YEARS ENDED DECEMBER 31, 2006, 2007, AND 2008
(In thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
|
2008 |
|
|
|
(Unaudited) |
|
|
|
|
|
|
|
|
|
REVENUE: |
|
|
|
|
|
|
|
|
|
|
|
|
Affiliates |
|
$ |
269,172 |
|
|
$ |
278,234 |
|
|
$ |
325,932 |
|
Others |
|
|
84,355 |
|
|
|
94,091 |
|
|
|
98,153 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total revenue |
|
|
353,527 |
|
|
|
372,325 |
|
|
|
424,085 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
COST OF
SALES AND EXPENSES: |
|
|
|
|
|
|
|
|
|
|
|
|
Cost of sales, excluding depreciation and amortization
(includes affiliated purchases of $55,378, $54,317, and $54,262 in
2006 (unaudited), 2007, and 2008, respectively) |
|
|
328,306 |
|
|
|
339,495 |
|
|
|
388,019 |
|
Depreciation and amortization |
|
|
952 |
|
|
|
2,830 |
|
|
|
5,060 |
|
Accretion expense |
|
|
147 |
|
|
|
152 |
|
|
|
274 |
|
Selling, general, and administrative expenses |
|
|
4,957 |
|
|
|
5,414 |
|
|
|
5,715 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total cost
of sales and expenses |
|
|
334,362 |
|
|
|
347,891 |
|
|
|
399,068 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
OPERATING INCOME |
|
|
19,165 |
|
|
|
24,434 |
|
|
|
25,017 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
INTEREST INCOME |
|
|
512 |
|
|
|
662 |
|
|
|
220 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
OTHER INCOME Net |
|
|
1,585 |
|
|
|
318 |
|
|
|
153 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
NET INCOME |
|
$ |
21,262 |
|
|
$ |
25,414 |
|
|
$ |
25,390 |
|
|
|
|
|
|
|
|
|
|
|
See notes to financial statements.
106
GRAMERCY ALUMINA LLC
STATEMENTS OF CHANGES IN MEMBERS EQUITY
FOR THE YEARS ENDED DECEMBER 31, 2006, 2007, AND 2008
(In thousands)
|
|
|
|
|
MEMBERS EQUITY January 1, 2006 (unaudited) |
|
$ |
42,702 |
|
Net income (unaudited) |
|
|
21,262 |
|
Other comprehensive income (loss) minimum pension liability adjustment (unaudited) |
|
|
64 |
|
Adjustment to accumulated other comprehensive income (loss) to initially apply
SFAS No. 158 (Note 6) (unaudited) |
|
|
(197 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
MEMBERS EQUITY December 31,
2006 (Unaudited) |
|
|
63,831 |
|
Net income |
|
|
25,414 |
|
Other comprehensive income (loss)
Pension and other postretirement benefit obligations (Note 6) |
|
|
(36 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
MEMBERS EQUITY December 31, 2007 |
|
|
89,209 |
|
Net income |
|
|
25,390 |
|
Other comprehensive income (loss)
Pension and other postretirement benefit obligations (Note 6) |
|
|
(723 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
MEMBERS EQUITY December 31, 2008 |
|
$ |
113,876 |
|
|
|
|
|
See notes
to financial statements.
107
GRAMERCY ALUMINA LLC
STATEMENTS OF COMPREHENSIVE INCOME
FOR THE YEARS ENDED DECEMBER 31, 2006, 2007, AND 2008
(In thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
|
2008 |
|
|
|
(Unaudited) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
COMPREHENSIVE INCOME: |
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
21,262 |
|
|
$ |
25,414 |
|
|
$ |
25,390 |
|
Other comprehensive income (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
Minimum pension liability adjustment |
|
|
64 |
|
|
|
|
|
|
|
|
|
Pension and
other postretirement benefit obligations |
|
|
|
|
|
|
(36 |
) |
|
|
(723 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
TOTAL |
|
$ |
21,326 |
|
|
$ |
25,378 |
|
|
$ |
24,667 |
|
|
|
|
|
|
|
|
|
|
|
See notes to financial statements.
108
GRAMERCY ALUMINA LLC
STATEMENTS OF CASH FLOWS
FOR THE YEARS ENDED DECEMBER 31, 2006, 2007, AND 2008
(In thousands)
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
|
2008 |
|
|
|
(Unaudited) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CASH FLOWS FROM OPERATING ACTIVITIES: |
|
|
|
|
|
|
|
|
|
|
|
|
Net income |
|
$ |
21,262 |
|
|
$ |
25,414 |
|
|
$ |
25,390 |
|
Adjustments to reconcile net income to net cash
provided by operating activities: |
|
|
|
|
|
|
|
|
|
|
|
|
Gain from insurance settlements |
|
|
(1,452 |
) |
|
|
|
|
|
|
|
|
Depreciation, amortization, and accretion |
|
|
1,099 |
|
|
|
2,982 |
|
|
|
5,334 |
|
Interest income on restricted cash net of $0,
$70 and
$0 cash received in 2006, 2007 and 2008, respectively |
|
|
|
|
|
|
(229 |
) |
|
|
(59 |
) |
Changes in operating assets and liabilities: |
|
|
|
|
|
|
|
|
|
|
|
|
Trade receivables |
|
|
(11,258 |
) |
|
|
(20,731 |
) |
|
|
(9,471 |
) |
Due to/from affiliates |
|
|
(7,414 |
) |
|
|
8,023 |
|
|
|
1,978 |
|
Other receivables |
|
|
886 |
|
|
|
(701 |
) |
|
|
210 |
|
Inventories |
|
|
(2,402 |
) |
|
|
(5,868 |
) |
|
|
(1,076 |
) |
Prepaid expenses |
|
|
1,509 |
|
|
|
332 |
|
|
|
(708 |
) |
Other assets |
|
|
530 |
|
|
|
60 |
|
|
|
356 |
|
Trade accounts payable |
|
|
2,448 |
|
|
|
2,116 |
|
|
|
(1,992 |
) |
Accrued employee costs |
|
|
(563 |
) |
|
|
635 |
|
|
|
(382 |
) |
Other operating liabilities |
|
|
2,058 |
|
|
|
75 |
|
|
|
2,062 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash provided by operating activities |
|
|
6,703 |
|
|
|
12,108 |
|
|
|
21,642 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CASH FLOWS FROM INVESTING ACTIVITIES: |
|
|
|
|
|
|
|
|
|
|
|
|
Additions to property, plant, and equipment |
|
|
(6,723 |
) |
|
|
(12,565 |
) |
|
|
(18,268 |
) |
Proceeds from insurance settlements |
|
|
1,452 |
|
|
|
|
|
|
|
|
|
Decrease (increase) in restricted cash |
|
|
(572 |
) |
|
|
170 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net cash used in investing activities |
|
|
(5,843 |
) |
|
|
(12,395 |
) |
|
|
(18,268 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
NET INCREASE (DECREASE) IN CASH AND
CASH EQUIVALENTS |
|
|
860 |
|
|
|
(287 |
) |
|
|
3,374 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CASH AND CASH EQUIVALENTS Beginning of year |
|
|
35 |
|
|
|
895 |
|
|
|
608 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
CASH AND CASH EQUIVALENTS End of year |
|
$ |
895 |
|
|
$ |
608 |
|
|
$ |
3,982 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
SUPPLEMENTAL SCHEDULE OF NON-CASH
INVESTING AND FINANCING ACTIVITIES
Payables for capital expenditures |
|
$ |
|
|
|
$ |
1,121 |
|
|
$ |
781 |
|
|
|
|
|
|
|
|
|
|
|
See notes to financial statements.
109
GRAMERCY ALUMINA LLC
NOTES TO FINANCIAL STATEMENTS
AS OF DECEMBER 31, 2007 AND 2008, AND
FOR THE YEARS ENDED DECEMBER 31, 2006 (UNAUDITED), 2007, AND 2008
(Information as of and for the year ended December 31, 2006 is unaudited)
1. |
|
SUMMARY OF SIGNIFICANT ACCOUNTING POLICIES |
|
|
Organization and Operations Gramercy Alumina LLC (the Company) was formed as a limited
liability company on March 2, 2004, by Gramercy Alumina Holdings Inc. and Century Louisiana,
Inc. Gramercy Alumina Holdings Inc. (a subsidiary of Noranda Aluminum Acquisition Corporation
(Noranda) effective May 18, 2007, and Xstrata Plc prior thereto) and Century Louisiana, Inc. (a
subsidiary of Century Aluminum Company) each have a 50% ownership interest in the Company. The
Company began operations on October 1, 2004. Pursuant to the
agreements governing the Company, the members are required to begin
negotiations in 2009 concerning continuation of the Company after December 31, 2010. |
|
|
|
The Company operates a refinery located in Gramercy, Louisiana. The Gramercy refinery
chemically refines bauxite into alumina, the principal raw material used in the production of
primary aluminum. The majority of the Companys alumina production is supplied to production
facilities owned by the Companys members. The remaining sales are generally to third-party
users in various industries, including water treatment, flame retardants, building products,
detergents, and glass. |
|
|
|
Gramercy Alumina Holdings Inc. and Century Louisiana, Inc. acquired the Gramercy alumina
refinery and related bauxite mining assets in Jamaica pursuant to the terms of an Asset
Purchase Agreement, dated May 17, 2004, with an unrelated third party. The sale was completed on
September 30, 2004. The Company was formed to own and operate the Gramercy alumina refinery and
St. Ann Bauxite Limited was formed to own and operate the bauxite mining assets in Jamaica. |
|
|
|
Gramercy Alumina Holdings Inc. and Century Louisiana, Inc. each contributed as initial capital
contributions their 100% interest in the acquired net assets of the Gramercy refinery. |
|
|
|
Use of Estimates The preparation of financial statements in conformity with accounting
principles generally accepted in the United States of America requires management to make
estimates and assumptions that affect the reported amounts of assets and liabilities, and
disclosures of contingent assets and liabilities at the date of the financial statements, as
well as reported amounts of revenues and expenses during the reporting period. Actual results
could differ from those estimates. |
|
|
|
Revenue Recognition The Company recognizes revenue when the risks and rewards of ownership
have transferred to the customer. Shipping terms are generally F.O.B. shipping point. |
|
|
|
Cash and Cash Equivalents The Company considers highly liquid short-term investments with
original maturities of three months or less to be cash equivalents. |
|
|
|
Inventories The Companys inventories, including bauxite and alumina inventories, are stated
at the lower of cost (using average cost) or market. |
|
|
|
Property, Plant and Equipment Property, plant and equipment are recorded at cost.
Depreciation is provided on the straight-line basis over the estimated useful lives of the
respective assets (12 years weighted average machinery and equipment). Maintenance and
repairs are charged to expense as incurred. Major improvements are capitalized. When items of
property, plant, and equipment are sold or |
110
|
|
retired, the related cost and accumulated depreciation are removed from the accounts and any
gain or loss is recorded in the statement of operations. |
|
|
|
Impairment of Long-Lived Assets The Company reviews long-lived assets for impairment
whenever events or changes in circumstances indicate that the carrying amount of an asset may
not be recoverable. Recoverability of assets to be held and used is measured by a comparison of
the carrying amount of the asset to future undiscounted net cash flows expected to be generated
by the asset. Any impairment of the asset is recognized when it is probable that such
undiscounted cash flows will be less than the carrying value of the asset. If the undiscounted
cash flows do not exceed the carrying value, then impairment is measured based on fair value
compared to carrying value, with fair value typically based on a cash flow model, comparable
asset sales or solicited offers. No impairment of long-lived assets was recorded for the years
ended December 31, 2006, 2007, and 2008. |
|
|
|
Self-Insurance The Company is primarily self-insured for workers compensation and
healthcare costs. Self-insurance liabilities are determined based on claims filed and an
estimate of claims incurred but not reported. As of December 31,
2007 and 2008, the Company had
$1.6 million and $1.5 million of accrued liabilities related to these claims. The Company has
$1.4 million in a restricted cash account to secure the payment of workers compensation
obligations as of December 31, 2007 and 2008. Such amount is included in other assets in the
accompanying balance sheets. |
|
|
|
Asset Retirement Obligations In accordance with Statement of Financial Accounting Standards
(SFAS) No. 143, Accounting for Asset Retirement Obligations, the Company records the fair value
of a legal liability for asset retirement obligations (ARO) in the period in which they are
incurred and capitalizes the ARO by increasing the carrying amount of the related assets. The
obligations are accreted to their present value each period and the capitalized cost is
depreciated over the estimated useful lives (17 to 20 years) of the related assets (see Note
5). |
|
|
|
Fair Value of Financial Instruments The carrying values of the Companys financial
instruments, including cash and cash equivalents, receivables, accounts payable, due to
affiliate, and certain accrued liabilities, approximate fair market value due to their
short-term nature. |
|
|
|
Environmental Liabilities Costs related to environmental liabilities are accrued when it is
probable that a liability has been incurred and the amount can be reasonably estimated. These
amounts are based on the future estimated costs under existing regulatory requirements using
existing technology (see Note 7). |
|
|
|
Income Taxes The Company has elected to be treated as a partnership for income tax purposes.
Accordingly, income taxes are the responsibility of the members and the financial statements
include no provision for income taxes. |
|
|
|
Comprehensive Income (Loss) Comprehensive income (loss) includes net income and other
comprehensive income (loss) which, in the case of the Company, consists solely of adjustments
related to pension and postretirement benefit obligations. Accumulated other comprehensive
losses totaled $234,000 and $957,000 at December 31, 2007 and
2008. |
|
|
|
Recent Accounting Pronouncements In May 2008, the Financial Accounting Standards Board
(FASB) issued SFAS No. 162, The Hierarchy of Generally Accepted Accounting Principles (SFAS No.
162), which identifies the sources of accounting principles and the framework for selecting the
principles to be used in the preparation of financial statements of nongovernmental entities
that are presented in conformity with generally accepted accounting principles (GAAP) in the
United States. The effective date of SFAS No. 162 is |
111
|
|
November 15, 2008. The adoption of SFAS No. 162 did not have
an effect on the Companys financial statements. |
|
|
|
In March 2008, the FASB issued SFAS No. 161, Disclosures about Derivative Instruments and
Hedging Activities an Amendment to FASB Statement No. 133 (SFAS No. 161), which requires
qualitative disclosures about objectives and strategies for using derivatives, quantitative
disclosures about fair value amounts of and gains and losses on derivative instruments, and
disclosures about credit risk related to contingent features in derivative agreements. SFAS No.
161 is effective for fiscal years and interim periods beginning after November 15, 2008. Early
adoption has been encouraged by the FASB. Management is currently assessing SFAS No. 161, but
does anticipate that implementation of the new standard will have a material impact on the
Companys financial statements. |
|
|
|
In December 2007, the FASB issued SFAS No. 160, Noncontrolling Interests in Consolidated
Financial Statements An Amendment of ARB No. 51 (SFAS No. 160). SFAS No. 160 establishes new
accounting and reporting standards for the noncontrolling interest in a subsidiary and for the
deconsolidation of a subsidiary. Specifically, it requires the recognition of a noncontrolling
interest as equity in the consolidated financial statements and separate from the parents
equity. The amount of net income attributable to the noncontrolling interest will be included
in consolidated net income on the face of the income statement. SFAS No. 160 clarifies that
changes in a parents ownership interest in a subsidiary that do not result in deconsolidation
are equity transactions if the parent retains its controlling financial interest. In addition,
SFAS No. 160 requires that a parent recognize a gain or loss in net income when a subsidiary is
deconsolidated. Such gain or loss will be measured using the fair value of the noncontrolling
equity investment on the deconsolidation date. SFAS No. 160 also requires expanded disclosure
requirements regarding the interests of the parent and its noncontrolling interests. SFAS 160
is effective for fiscal years beginning on or after December 15, 2008. Management believes that
the implementation of SFAS No. 160 will not have a material impact on the Companys financial
statements. |
|
|
|
In December 2007, the FASB issued SFAS No. 141 (Revised 2007), Business Combinations (SFAS No.
141(R)). According to transition rules of the new standard, the Company will apply it
prospectively to any business combinations with an acquisition date on or after January 1,
2009, except that certain changes in SFAS No. 109, Accounting for Income Taxes, may apply to
acquisitions, which were completed prior to January 1, 2009. Early adoption is not permitted.
Management believes that the implementation of SFAS No. 141(R) will not have a material impact
on the Companys financial statements. |
2. |
|
RELATED PARTY TRANSACTIONS |
|
|
At December 31, 2007 and 2008, due from (to) affiliates consisted of the following (in
thousands): |
|
|
|
|
|
|
|
|
|
|
|
2007 |
|
|
|
2008 |
|
|
|
|
|
|
|
|
|
Trade receivables: |
|
|
|
|
|
|
|
|
Century Alumina of Kentucky LLC |
|
$ |
27,982 |
|
|
|
$ |
33,625 |
Noranda Aluminum, Inc. |
|
|
27,571 |
|
|
|
|
34,250 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
55,553 |
|
|
|
$ |
67,875 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Due to affiliate St. Ann Bauxite Limited |
|
$ |
(7,388 |
) |
|
|
$ |
(9,366 |
) |
|
|
|
|
|
|
|
112
|
|
The Company purchases the majority of its bauxite from St. Ann Bauxite Limited (SABL), an
entity affiliated through common ownership and control (see Note 7). In certain instances, the
Company advances funds to SABL prior to the shipment of bauxite. Purchases from SABL
approximated $55.4 million, $54.3 million, and $54.3 million for the years ended December 31,
2006, 2007, and 2008, respectively. |
|
|
|
The Company is reimbursed for certain management personnel, support personnel, and services
(purchasing, IT services, and accounting) provided to SABL. Included in the statements of
operations for 2006, 2007, and 2008 is approximately $547,000,
$546,000, and $712,000,
respectively, of amounts charged to SABL for such personnel, support, and services. |
|
|
|
The Company sells a substantial portion of its production to its members or entities affiliated
with its members at sales prices which are substantially equivalent to its actual cost per
metric ton. Revenues derived from sales to Century Aluminum Company and/or its affiliates and
Noranda and/or its affiliates (Xstrata Plc prior to May 18,
2007) approximated $134.2 million
and $135.0 million, respectively, in 2006, $139.4 million and $138.9 million, respectively, in
2007, and $162.4 million and $163.5 million, respectively
in 2008. (See Note 8) |
|
|
The components of inventories at December 31, 2007 and 2008, were as follows (in thousands): |
|
|
|
|
|
|
|
|
|
|
|
2007 |
|
|
2008 |
|
|
|
|
|
|
|
|
|
|
Raw materials |
|
$ |
14,661 |
|
|
$ |
14,081 |
|
Work-in-process |
|
|
6,019 |
|
|
|
7,188 |
|
Finished goods |
|
|
1,834 |
|
|
|
2,690 |
|
Supplies |
|
|
9,235 |
|
|
|
8,866 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
31,749 |
|
|
$ |
32,825 |
|
|
|
|
|
|
|
|
4. |
|
PROPERTY, PLANT AND EQUIPMENT |
|
|
At December 31, 2007 and 2008, property, plant and equipment consisted of the following (in
thousands): |
|
|
|
|
|
|
|
|
|
|
|
2007 |
|
|
2008 |
|
|
|
|
|
|
|
|
|
|
Land and improvements |
|
$ |
8,583 |
|
|
$ |
13,373 |
|
Machinery and equipment |
|
|
23,869 |
|
|
|
29,661 |
|
Estimated closure costs associated with asset
retirement obligations |
|
|
2,691 |
|
|
|
2,691 |
|
Construction in progress |
|
|
2,639 |
|
|
|
11,106 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
37,782 |
|
|
|
56,831 |
|
|
|
|
|
|
|
|
|
|
Less accumulated depreciation and amortization |
|
|
(4,380 |
) |
|
|
(9,440 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
33,402 |
|
|
$ |
47,391 |
|
|
|
|
|
|
|
|
|
|
Depreciation and amortization expense for the years ended
December 31, 2006, 2007, and 2008,
totaled $0.952 million, $2.830 million and $5.060 million, respectively. |
113
5. |
|
ASSET RETIREMENT OBLIGATIONS |
|
|
|
The Companys asset retirement obligations relate primarily to costs associated with the future
closure of certain red mud lakes at the Gramercy refinery. |
|
|
|
A reconciliation of changes in the asset retirement obligations for each of the years ended
December 31, 2006, 2007, and 2008, is presented below (in thousands): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
|
2008 |
|
|
|
(Unaudited) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance beginning of year |
|
$ |
1,686 |
|
|
$ |
1,833 |
|
|
$ |
3,144 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Revisions in previous estimates |
|
|
|
|
|
|
1,159 |
|
|
|
|
|
Accretion expense |
|
|
147 |
|
|
|
152 |
|
|
|
275 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance end of year |
|
$ |
1,833 |
|
|
$ |
3,144 |
|
|
$ |
3,419 |
|
|
|
|
|
|
|
|
|
|
|
|
|
The Company believes its asset retirement obligations represent reasonable estimates of the
costs associated with the future closure of certain red mud lakes at the Gramercy facility.
However, given the relatively long time until closure of these assets, such estimates are
subject to changes due to a number of factors including, but not limited to, changes in
regulatory requirements, costs of labor and materials, and other factors. |
|
|
|
At December 31, 2007 and 2008, the Company had $6.2 million of restricted cash in an escrow
account as security for the payment of these closure obligations that would arise under state
environmental laws upon the termination of operations at the Gramercy facility. These amounts
are included in other assets in the accompanying balance sheets. |
6. |
|
EMPLOYEE BENEFITS |
|
|
|
The Company has a salaried employee savings plan and an hourly employee savings plan for
eligible employees. The Company matches 50% of each salaried employees pre-tax contributed
dollars up to 6% of the employees total pre-tax contribution to the plan. Effective January 1,
2006, the Company matches 50% of a specified percentage (ranging from 2% for 2006 to 6% for
2010) of each hourly employees pre-tax contributed dollars. Certain hourly employees earn a
fixed dollar amount contribution from the Company ranging from $800 to $2,400 based on the
participants age and service. Plan expenses of approximately $504,000, $398,000, and $399,000
were recorded during the years ended December 31, 2006, 2007, and 2008, respectively. |
|
|
|
Effective January 1, 2005, the Company established a defined contribution pension plan for its
eligible salaried employees. The Company contributes a percentage ranging from 1% to 10% of a
participants earnings based on the participants age at the beginning of a plan year. Plan
expenses of approximately $598,000, $645,000, and $790,000 were recorded during the years ended
December 31, 2006, 2007, and 2008, respectively. |
|
|
|
The Company entered into an agreement with the United Steelworkers of America (USWA) to
establish a defined benefit pension plan for its eligible hourly employees effective January 1,
2005 (the Pension Plan). The defined benefit is $52 per month for each year of benefit
service prior to 2010, plus $53 per month for each year of benefit service earned on or after
January 1, 2010, for each participant. |
114
|
|
Plan expense of approximately $1,106,000, $1,045,000 and
$1,033,000 were recorded by the Company in
2006, 2007, and 2008, respectively. |
|
|
The Companys medical reimbursement plan (the Medical Plan) provides certain medical benefits
to employees and their spouses upon retirement. To be eligible, a former employee must have
greater than 5 years of service and retire after age 55. Plan expenses of approximately
$119,000, $124,000 and $143,000 were recorded by the Company in 2006,
2007, and 2008,
respectively. |
|
|
|
In September 2006, the FASB issued SFAS No. 158, Employers Accounting for Defined Benefit
Pension and Other Postretirement Plans an Amendment of FASB Statements No. 87, 88, 106 and
132(R). SFAS No. 158 requires, among other things, an employer to fully recognize a plans
overfunded or underfunded status in its balance sheets and recognize the changes in a plans
funded status in comprehensive income in the year in which the changes occur. Implementation of
these provisions of SFAS No. 158 was required for fiscal years ended after December 15, 2006.
The Company adopted SFAS No. 158 effective on December 31, 2006. SFAS No. 158 further requires
an employer to measure plan assets and obligations that determine its funded status as of the
end of its fiscal year. The Company already measures its plan assets and liabilities as of
December 31; therefore, this provision did not impact the Companys financial statements. |
115
|
|
The following table sets forth the changes in benefit obligations, changes in plan assets, and
the estimated funded status for the Pension Plan and the Medical Plan and the amounts
recognized by the Company as of December 31, 2006, 2007, and 2008 (in thousands): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Plan |
|
|
Medical Plan |
|
|
|
2006 |
|
|
2007 |
|
|
2008 |
|
|
2006 |
|
|
2007 |
|
|
2008 |
|
|
|
(Unaudited) |
|
|
|
|
|
|
|
|
|
|
(Unaudited) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change in benefit obligation: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Projected benefit obligation beginning of year |
|
$ |
1,255 |
|
|
$ |
2,292 |
|
|
$ |
3,402 |
|
|
$ |
135 |
|
|
$ |
238 |
|
|
$ |
333 |
|
Service cost |
|
|
978 |
|
|
|
945 |
|
|
|
952 |
|
|
|
104 |
|
|
|
103 |
|
|
|
114 |
|
Interest cost |
|
|
128 |
|
|
|
188 |
|
|
|
262 |
|
|
|
13 |
|
|
|
19 |
|
|
|
27 |
|
Actuarial loss (gain) |
|
|
(67 |
) |
|
|
11 |
|
|
|
(17 |
) |
|
|
(14 |
) |
|
|
(27 |
) |
|
|
(25 |
) |
Benefits paid |
|
|
(2 |
) |
|
|
(33 |
) |
|
|
(85 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Projected benefit obligation end of year |
|
$ |
2,292 |
|
|
$ |
3,403 |
|
|
$ |
4,514 |
|
|
$ |
238 |
|
|
$ |
333 |
|
|
$ |
449 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Change in plan assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plan assets beginning of year |
|
$ |
|
|
|
$ |
851 |
|
|
$ |
2,221 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
Actual return on plan assets |
|
|
20 |
|
|
|
35 |
|
|
|
(585 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Employer contributions |
|
|
833 |
|
|
|
1,368 |
|
|
|
659 |
|
|
|
|
|
|
|
|
|
|
|
|
|
Benefits paid |
|
|
(2 |
) |
|
|
(33 |
) |
|
|
(85 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fair value of plan assets end of year |
|
$ |
851 |
|
|
$ |
2,221 |
|
|
$ |
2,210 |
|
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Funded
status of plan end of year |
|
$ |
(1,442 |
) |
|
$ |
(1,182 |
) |
|
$ |
(2,304 |
) |
|
$ |
(238 |
) |
|
$ |
(333 |
) |
|
$ |
(449 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net amount recognized |
|
$ |
(1,442 |
) |
|
$ |
(1,182 |
) |
|
$ |
(2,304 |
) |
|
$ |
(238 |
) |
|
$ |
(333 |
) |
|
$ |
(449 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amounts recognized in the balance sheets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accrued employee costs |
|
$ |
|
|
|
$ |
|
|
|
$ |
|
|
|
$ |
(15 |
) |
|
$ |
(28 |
) |
|
$ |
(47 |
) |
Pension and other postretirement benefit
obligations |
|
|
(1,442 |
) |
|
|
(1,182 |
) |
|
|
(2,304 |
) |
|
|
(223 |
) |
|
|
(305 |
) |
|
|
(402 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net amounts recognized |
|
$ |
(1,442 |
) |
|
$ |
(1,182 |
) |
|
$ |
(2,304 |
) |
|
$ |
(238 |
) |
|
$ |
(333 |
) |
|
$ |
(449 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Amounts recognized in accumulated other
comprehensive income (loss): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net (gain) loss |
|
$ |
(5 |
) |
|
$ |
79 |
|
|
$ |
847 |
|
|
$ |
(14 |
) |
|
$ |
(41 |
) |
|
$ |
(66 |
) |
Prior service cost |
|
|
194 |
|
|
|
175 |
|
|
|
156 |
|
|
|
22 |
|
|
|
20 |
|
|
|
18 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
189 |
|
|
$ |
254 |
|
|
$ |
1,003 |
|
|
$ |
8 |
|
|
$ |
(21 |
) |
|
$ |
(48 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
116
|
|
Net periodic benefit cost for the Pension Plan and the Medical Plan for the years ended
December 31, 2006, 2007, and 2008, includes the following components (in thousands): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Plan |
|
|
Medical Plan |
|
|
|
2006 |
|
|
2007 |
|
|
2008 |
|
|
2006 |
|
|
2007 |
|
|
2008 |
|
|
|
(Unaudited) |
|
|
|
|
|
|
|
|
|
|
(Unaudited) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost |
|
$ |
978 |
|
|
$ |
945 |
|
|
$ |
952 |
|
|
$ |
105 |
|
|
$ |
103 |
|
|
$ |
114 |
|
Interest cost |
|
|
128 |
|
|
|
188 |
|
|
|
262 |
|
|
|
12 |
|
|
|
19 |
|
|
|
27 |
|
Expected return on assets |
|
|
(19 |
) |
|
|
(107 |
) |
|
|
(200 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
Prior service cost amortization |
|
|
19 |
|
|
|
19 |
|
|
|
19 |
|
|
|
2 |
|
|
|
2 |
|
|
|
2 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net periodic benefit cost |
|
$ |
1,106 |
|
|
$ |
1,045 |
|
|
$ |
1,033 |
|
|
$ |
119 |
|
|
$ |
124 |
|
|
$ |
143 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Other changes in plan assets and benefit obligations
recognized in other comprehensive income are as follows (in thousands): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Pension Plan |
|
Medical Plan |
|
|
2007 |
|
|
2008 |
|
|
2007 |
|
|
2008 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Current year
actuarial (gain) loss |
|
$ |
84 |
|
|
$ |
769 |
|
|
$ |
(27 |
) |
|
$ |
(25 |
) |
Recognition
of prior service (credit) cost |
|
|
(19 |
) |
|
|
(19 |
) |
|
|
(2 |
) |
|
|
(2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
65 |
|
|
$ |
750 |
|
|
$ |
(29 |
) |
|
$ |
(27 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The estimated loss and prior service cost for the pension
plan that will be amortized from accumulated other comprehensive
income into net periodic benefit cost over the next fiscal year are
$35,000 and $19,000 respectively. The estimated gain and prior
service cost for the medical plan that will be amortized from
accumulated other comprehensive income into net periodic benefit cost
over the next fiscal year are ($2,000) and $2,000, respectively. |
|
|
|
The accumulated benefit obligation for the Companys Pension Plan at December 31, 2007 and 2008
approximated $3.4 million and $4.5 million, respectively. |
|
|
|
Projected benefit obligations and net periodic benefit costs are based on actuarial estimates
and assumptions. The weighted-average discount rate used in determining the actuarial present
value of the projected benefit obligation for the Pension Plan was 6.30% and 6.15% at December
31, 2007 and 2008, respectively, while the discount rate used in determining the benefit
obligation for the Medical Plan was 5.95% and 6.00% at December 31, 2007 and 2008,
respectively. Discount rates of 5.70%, 5.90% and 6.30%, respectively, were used to determine
pension expense and discount rates of 5.50%, 5.80% and 5.95%, respectively, were used to
determine the medical reimbursement plan expense for the years ended December 31, 2006, 2007,
and 2008. |
|
|
|
The Companys expected long-term rate of return on the Pension Plan assets is 8.00% at December
31, 2007 and 2008. The Company seeks a balanced return on Pension Plan assets through a
diversified investment strategy, including a target asset allocation of 65% equity securities,
30% fixed income securities and 5% cash. The Companys Pension Plan asset portfolio at December
31, 2007 and 2008, reflects a balance of investments split approximately 50% and 50%, and 70%
and 30% between equity and fixed income securities, respectively. |
|
|
|
The Company expects to contribute $1,344,000 to the Pension Plan and $47,000 to the Medical
Plan in 2009. |
|
|
|
The following annual benefit payments, which reflect expected future service, as appropriate,
are expected to be paid (in thousands): |
|
|
|
|
|
|
|
|
|
Years Ending |
|
Pension |
|
Medical |
December 31 |
|
Plan |
|
Plan |
|
2009 |
|
$ |
71 |
|
|
$ |
47 |
|
2010 |
|
|
124 |
|
|
|
45 |
|
2011 |
|
|
178 |
|
|
|
33 |
|
2012 |
|
|
234 |
|
|
|
107 |
|
2013 |
|
|
287 |
|
|
|
50 |
|
2014 2018 |
|
|
2,472 |
|
|
|
594 |
|
117
|
|
In addition, the Company has agreed with the USWA to contribute to a Voluntary Employee
Benefits Association (VEBA) plan to provide health care retiree benefits for eligible hourly
employees. The Company made contributions of $200,000 to the VEBA in
2006, 2007, and 2008.
Annual contributions of $200,000 are scheduled from 2006 to 2009, and $500,000 contributions
are scheduled from 2010 to 2012. Additional variable contributions may be negotiated with the
USWA when the current labor agreement expires in September 2010. |
7. |
|
COMMITMENTS AND CONTINGENCIES |
|
|
|
Operating Leases The Company leases certain equipment under operating leases. Minimum future
rental payments under noncancelable operating leases at December 31, 2008, are as follows (in
thousands): |
|
|
|
|
|
Years Ending |
|
|
|
|
December 31 |
|
|
|
|
|
|
|
|
|
2009 |
|
$ |
1,206 |
|
2010 |
|
|
906 |
|
2011 |
|
|
248 |
|
2012 |
|
|
230 |
|
|
|
|
|
|
|
|
|
|
Total |
|
$ |
2,590 |
|
|
|
|
|
|
|
Rental expense for all operating leases approximated
$1,243,000, $1,429,000, and $1,224,000 for
the years ended December 31, 2006, 2007, and 2008, respectively. |
|
|
|
Purchase Commitments The Company has a contract with SABL to purchase approximately 2.4
million metric tons of Jamaican bauxite per year at a mutually agreed upon purchase price per
dry metric ton. The quantity amount is mutually agreed upon periodically and may vary slightly
with respect to shipping schedules. This is a key raw material used in the chemical process to
produce alumina. The contract terminates on December 31, 2010, unless the parties mutually
agree to terminate the contract earlier. |
|
|
|
Labor Commitments The Company is a party to a collective bargaining and benefits agreement
with the USWA, which agreement expires on September 30, 2010. USWA employees represent the
majority of the Companys workforce. |
118
|
|
Environmental Matters Prior to purchasing the Gramercy facility, the members commissioned a
pre-purchase due diligence investigation of the environmental conditions present at the
facility. The results of this investigation were submitted to state regulatory officials by the
Company. In addition, as part of this submittal, the Company agreed to undertake certain
specified remedial activities at the facility. Based on the submission, and conditioned on
completion of the specified remedial activities, state environmental officials have confirmed
that the Company met the conditions for bona fide prospective purchase protections (BFPP)
against liability for preexisting environmental conditions at the facility. Based on
information obtained during the due diligence, the Company recorded a liability for the
estimated cost for the BFPP remediation work and continues to monitor and update such estimates
as necessary. A reconciliation of changes in the asset retirement obligations for each of the
years ended December 31, 2006, 2007, and 2008, is presented below (in thousands): |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
2006 |
|
|
2007 |
|
|
2008 |
|
|
|
(Unaudited) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance beginning of year |
|
$ |
5,300 |
|
|
$ |
4,769 |
|
|
$ |
4,558 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Remediation performed |
|
|
(531 |
) |
|
|
(211 |
) |
|
|
(378 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Balance end of year |
|
$ |
4,769 |
|
|
$ |
4,558 |
|
|
$ |
4,180 |
|
|
|
|
|
|
|
|
|
|
|
|
|
In addition, pursuant to the terms of the purchase agreement for the Gramercy facility, the
previous owner agreed to escrow $2.5 million to reimburse the Company for expenses to be
incurred in the performance of the BFPP environmental remediation at the facility. Included in
other assets in the accompanying balance sheets at December 31,
2007 and 2008, is a long-term
receivable of $2.0 million and $1.6 million, respectively, from the previous owner for such
future expense reimbursements. |
|
|
|
The Company believes its environmental liabilities are not likely to have a material adverse
effect on its financial statements. However, there can be no assurance that future requirements
will not result in liabilities which may have a material adverse effect on the Companys
financial position, results of operations, and cash flows. |
|
|
|
Letters of Credit At December 31, 2008, outstanding letters of credit were $1.13 million. |
|
|
|
Legal Contingencies The Company is a party to various legal proceedings arising in the
ordinary course of business. In the opinion of management, the ultimate resolution of these
legal proceedings will not have a material adverse effect on the Companys financial position,
results of operations, or liquidity. |
8. |
|
SUBSEQUENT EVENTS |
|
|
|
During the week of January 26, 2009, power supply to Norandas New Madrid smelter was
interrupted numerous times because of a severe ice storm in Southeastern Missouri. As a result
of the outage, Noranda lost 75% of the smelter capacity. The smelting production facility is
being cleaned-out, inspected, and restarted. Based on Norandas current assessment, they
expect that the smelter could return to full production during the second half of 2009 with
partial capacity phased in during the intervening months. As disclosed in Note 2, a
substantial portion of the Companys alumina production is sold to Noranda for use in the New
Madrid smelter facility. For the year ended December 31, 2008, revenues derived from sales to
Noranda for use in its New Madrid facility approximated $163.5 million. |
|
|
|
As further described in Note 2, the Company sells a substantial portion of its alumina
production to its members or entities affiliated with its members at sales prices which are
substantially equivalent to its actual cost per metric ton. During the fourth quarter of 2008,
the cost of alumina purchased by the Companys members exceeded the cost of alumina available
from other sources. The members continue to evaluate options to reduce their purchase cost of
alumina, including evaluating curtailment of the Companys operations. |
|
|
|
At this time, the effects of the events described above on the Companys financial position,
results of operations and cash flows are not determinable. |
******
119
|
|
|
ITEM 9. |
|
CHANGES IN AND DISAGREEMENTS WITH ACCOUNTANTS ON ACCOUNTING AND FINANCIAL DISCLOSURE |
Not applicable.
|
|
|
ITEM 9A(T). |
|
CONTROLS AND PROCEDURES |
Evaluation of Disclosure Controls and Procedures. Our management, with the participation of
our Chief Executive Officer and Chief Financial Officer, has evaluated the effectiveness of our
disclosure controls and procedures (as such term is defined in Rules 13a-15(e) and 15d-15(e) under
the Securities Exchange Act of 1934, as amended (the Exchange Act)), as of the end of the period
covered by this annual report. Based on such evaluation, our Chief Executive Officer and Chief
Financial Officer have concluded that, as of the end of such period, our disclosure controls and
procedures are effective.
Managements
Annual Report on Internal Control over Financial Reporting. This
annual report does not include a report of managements assessment
regarding internal control over financial reporting or an attestation
report of the Companys registered public accounting firm due to a
transition period established by rules of the SEC for newly public
companies.
Remediation Plan for Material Weaknesses in Internal Control over Financial Reporting. We are
not currently required to comply with Section 404 of the Sarbanes-Oxley Act of 2002 (Section 404)
and therefore neither we nor our auditors are required to make an assessment of the effectiveness
of our internal controls over financial reporting for that purpose. However, in connection with the
completion of the December 31, 2007 financial statement audit, our auditors identified post-close
adjustments resulting from deficiencies in our internal control over financial reporting, which our
auditors described in a letter dated April 9, 2008 as a material weakness under standards
established by the Public Company Accounting Oversight Board (United States), or (PCAOB). The
PCAOB defines a material weakness as a single deficiency, or a combination of deficiencies, that
result in a reasonable possibility that a material misstatement of the financial statements will
not be prevented or detected by our internal controls over financial reporting on a timely basis.
The material weakness principally related to adjustments associated with previously reported
improperly recorded revenue from bill and hold transactions in 2006 and 2007 and improperly
classified metal sales in 2007.
During 2008, we completed the following steps as part of our remediation plan to address the
material weakness discussed above:
|
|
|
engaged external consultants to assist management with the evaluation of process
and structural improvements related to our internal controls; |
|
|
|
|
expanded our Audit Committee to include two independent directors; |
|
|
|
|
created an internal audit function and hired qualified internal audit personnel
to monitor risk and compliance across our organization; |
|
|
|
|
added corporate resources related to accounting, financial reporting and
information technology and are continuing to seek experienced resources to fill
additional corporate and divisional financial accounting and reporting positions to
provide for the proper selection and application of accounting policies, as well as
timely detailed reviews and analyses of the information underlying the consolidated
financial statements; |
|
|
|
|
reorganized our accounting, reporting and information technology personnel at the
corporate and divisional levels to better align reporting responsibilities and to
improve the efficiency and effectiveness of our financial reporting and review; and |
|
|
|
|
made improvements in our information systems and reports used to support our
financial reporting and review process. |
We believe the corrective actions described above remedied the identified material weakness
described above and have improved both our disclosure controls and procedures and internal control
over financial reporting. However, these controls have not been tested as extensively as required
for annual evaluation under Section 404. This initiative regarding the evaluations of our financial
reporting and review process is an ongoing effort that we will continue to review, document and
respond to. We will be required to comply with the internal control reporting requirements mandated
by Section 404 for the fiscal year ending December 31, 2009. We are in the process of documenting
and testing our internal control procedures in order to enable us to satisfy the requirements of
Section 404 on a stand-alone basis in the future. There may be additional control procedures
implemented in the future to further strengthen our controls over financial reporting.
Changes in Internal Control over Financial Reporting. Except as described above, there have
been no changes in our internal control over financial reporting (as such term is defined in Rules
13a-15(f) and 15d-15(f) under the Exchange Act) during the fiscal quarter to which this report
relates that have materially affected, or are reasonably likely to materially affect, our internal
control over financial reporting.
|
|
|
ITEM 9B. |
|
OTHER INFORMATION |
None
120
PART III
|
|
|
ITEM 10. |
|
DIRECTORS, EXECUTIVE OFFICERS AND CORPORATE GOVERNANCE |
Our Directors and Executive Officers
Our executive officers and directors as of the date of this report are as follows:
|
|
|
|
|
|
|
Name |
|
Age |
|
Position |
|
Executive Officers
|
|
|
|
|
|
|
Layle K. Smith
|
|
|
54 |
|
|
President and Chief Executive Officer |
Kyle D. Lorentzen
|
|
|
43 |
|
|
Chief Financial Officer |
Alan K. Brown
|
|
|
61 |
|
|
Secretary and General Counsel |
Scott Croft
|
|
|
45 |
|
|
President of Norandal USA, Inc. |
Keith Gregston
|
|
|
59 |
|
|
President, Primary Division of Noranda Aluminum, Inc. |
|
|
|
|
|
|
|
Directors
|
|
|
|
|
|
|
Layle K. Smith
|
|
|
54 |
|
|
Director |
William H. Brooks
|
|
|
65 |
|
|
Director and Chairman of the Board of Directors |
Eric L. Press
|
|
|
43 |
|
|
Director |
Gareth Turner
|
|
|
45 |
|
|
Director |
M. Ali Rashid
|
|
|
32 |
|
|
Director |
Matthew H. Nord
|
|
|
29 |
|
|
Director |
Matthew R. Michelini
|
|
|
27 |
|
|
Director |
Scott Kleinman
|
|
|
36 |
|
|
Director |
Alan H. Schumacher
|
|
|
62 |
|
|
Director |
Thomas R. Miklich
|
|
|
61 |
|
|
Director |
Robert Kasdin
|
|
|
50 |
|
|
Director |
Layle K. Smith, 54, became President and Chief Executive Officer and a director of Noranda
HoldCo on March 3, 2008. From April 2007 to December 2007, Mr. Smith held the position of Executive
Director with the Berry Plastics Corporation. From June 2006 to March 2007, he was CEO and a member
of the Board of Directors of Covalence Specialty Materials Corporation until it merged under common
Apollo control with Berry Plastics Corporation. From September 2004 to May 2005, Mr. Smith was
President and Chief Operating Officer of Resolution Performance Products LLC, an Apollo portfolio
company that merged under common Apollo control with Hexion Specialty Chemicals Inc. Mr. Smith
served as a Divisional President at Hexion until his departure in June 2006. From February 2002 to
February 2004, Mr. Smith was Chief Executive Officer and Director of NxtPhase Corporation, a
manufacturer of high voltage digital optical sensors, relays and recorders. A receiver was
appointed for NxtPhase in 2004. Prior to joining NxtPhase Corporation, Mr. Smith held roles at
Ballard Power Systems and The Dow Chemical Company. Mr. Smith graduated in 1981 from Harvard
University with an MBA and in 1977 with a BA in Chemistry.
Kyle D. Lorentzen, 43, became Chief Financial Officer of Noranda HoldCo on October 13, 2008
after serving as Chief Operations Officer since May 2008. Mr. Lorentzen was the Vice President of
Corporate Development with Berry Plastics Corporation from April 2007 to May 2008. From February
2007 to April 2007, he was the Vice President of Strategic Development for Covalence Specialty
Materials, until it merged under common Apollo control with Berry Plastics Corporation. From May
2005 to February 2007, Mr. Lorentzen was the Vice President of Finance for Hexions Epoxy and
Phenolics Division. From May 1999 to May 2005, Mr. Lorentzen served as the Director of Finance at
Borden Chemical, an Apollo portfolio company that merged under common Apollo control to form Hexion
in May 2005. Mr. Lorentzen holds a BA in Economics from Wake Forest University and an MBA from
University of Massachusetts.
Alan K. Brown, 61, has been Vice President of Legal and Human Resources of Noranda Aluminum,
Inc. since 1992 and has been Secretary of Noranda HoldCo since May 18, 2007 and General Counsel of
Noranda HoldCo since June 4, 2007. His previous assignments were Vice President Human Resources,
Beazer East, Director Compensation and Benefits, Koppers Co., and Staff Vice President Allegeny International, all
of Pennsylvania. Mr. Brown holds a BA from the College of William and Mary, a JD from Case Western
Reserve University and is a member of the Ohio bar.
Scott Croft, 45, was appointed President of the Rolling Mills division in 2006 and has been
the President and a director of Norandal USA, Inc., our wholly owned subsidiary, since 2006. His
previous assignments included Site Manager at Huntingdon from 2002 to
2006, Director of Foil Operations from 2001 to 2002, Plant Manager at
Salisbury from 1995 to 2000 and Production Manager at Huntingdon from 1993 to 1995.
121
Mr. Croft holds a BS in Metallurgical Engineering from the
University of Pittsburgh and an MBA from Syracuse University.
Keith Gregston, 59, was appointed President and General Manager of the New Madrid Plant in
2004. His previous assignments included Director of Operations at New Madrid from 2002 to 2004,
Reduction Plant Manager, Value-Added Products Manager and Senior Engineer. Mr. Gregston has 36
years of experience in the aluminum industry. Mr. Gregston holds a BS in Metallurgical Engineering
from the University of Kentucky and completed the Manufacturing Executive Program at the University
of Michigan Business School.
William H. Brooks, 65, has been a director of Noranda HoldCo since July 2, 2007 and became
Chairman of the Board of Noranda HoldCo on March 3, 2008. Mr. Brooks was the President and CEO of
Noranda HoldCo from May 18, 2007 to March 3, 2008 on which date he retired from employment. His
previous assignments included President of the Aluminum Business, President of the Rolling Mills
Division, President of Primary Products Division and Plant Manager at Huntingdon. Mr. Brooks has 30
years of experience in the aluminum industry, having been with Noranda Aluminum for 22 of those
years. Mr. Brooks holds a BS in Business from Cleveland State University and an MBA from the
University of Tennessee and is a Certified Public Accountant.
Eric L. Press, 43, became a director of Noranda HoldCo on March 27, 2007. Mr. Press is a
partner of Apollo. Prior to joining Apollo in 1998, Mr. Press was associated with the law firm of
Wachtell, Lipton, Rosen & Katz, specializing in mergers, acquisitions, restructurings and related
financing transactions. From 1987 to 1989, Mr. Press was a consultant with The Boston Consulting
Group (BCG), a management consulting firm focused on corporate strategy. Mr. Press has been
engaged in all aspects of Apollos lodging, leisure and entertainment investment activities, as
well as Apollos investments in basic industries and financial services. Mr. Press serves on the
boards of directors of Prestige Cruise Holdings, Affinion Group, Metals USA, Harrahs
Entertainment, Inc., Innkeepers USA Trust and Verso Paper Corp. He also serves on the Board of
Trustees of the Rodeph Sholom School in New York City. Mr. Press graduated magna cum laude from
Harvard College with an AB in Economics, and from Yale Law School, where he was a Senior Editor of
the Yale Law Review.
Gareth Turner, 45, became a director of Noranda HoldCo on May 18, 2007. Mr. Turner joined
Apollo in 2005 and is based in London. From 1997 to 2005, Mr. Turner was employed by Goldman Sachs
as a Managing Director in its Industrial and Natural Resources investment banking group. Based in
London from 2003 to 2005, Mr. Turner was head of the Global Metals and Mining Group. He has a broad
range of experience in both capital markets and M&A transactions and was active in the private
equity group (PIA) of Goldman Sachs, having been a key advisor to this division. Prior to joining
Goldman Sachs, Mr. Turner was employed at Lehman Brothers from 1992 to 1997, and prior to this, he
worked for Salomon Brothers from 1991 to 1992 and RBC Dominion Securities from 1986 to 1989. Mr.
Turner serves on the board of CEVA Group plc. Mr. Turner graduated from the University of Western
Ontario with an MBA with Distinction in 1991 and from the University of Toronto with his BA in
1986.
M. Ali Rashid, 32, became a director of Noranda HoldCo on May 18, 2007. Mr. Rashid is a
partner of Apollo. He has been employed with Apollo since 2000. Prior to that time, Mr. Rashid was
employed by the Goldman Sachs Group in the Financial Institutions Group of its Investment Banking
Division. Mr. Rashid serves on the board of directors of Metals USA, Quality Distribution, Realogy
Corporation and Countrywide plc. Mr. Rashid received an MBA from the Stanford Graduate School of
Business and graduated Magna Cum Laude and Beta Gamma Sigma from Georgetown University with a BS in
Business Administration.
Matthew H. Nord, 29, became a director of Noranda HoldCo on March 27, 2007. Mr. Nord is a
principal of Apollo and has been associated with Apollo since 2003. From 2001 to 2003, Mr. Nord was
a member of the Investment Banking division of Salomon Smith Barney Inc. Mr. Nord serves on the
board of directors of Affinion Group Inc., Hughes Telematics and SOURCECORP, Inc. Mr. Nord
graduated summa cum laude with a BS in Economics from the Wharton School of the University of
Pennsylvania.
Matthew R. Michelini, 27, became a director of Noranda HoldCo on March 27, 2007. Mr. Michelini
joined Apollo in 2006. Prior to joining Apollo, Mr. Michelini was a member of the mergers and
acquisitions group of Lazard Frères & Co. from 2004 to 2006. Mr. Michelini serves on the board of
directors of Noranda Aluminum and Metals USA. Mr. Michelini graduated from Princeton University
with a BS in Mathematics and a Certificate in Finance.
Scott Kleinman, 36, became a director of Noranda HoldCo on December 7, 2007. Mr. Kleinman is a
partner at Apollo, where he has worked since February 1996. Prior to that time, Mr. Kleinman was
employed by Smith Barney Inc. in its Investment Banking division. Mr. Kleinman is also a director
of Hexion Specialty Chemicals, Momentive Performance Materials, Realogy Corporation and Verso Paper
Corp. Mr. Kleinman received a BA and a BS from the University of Pennsylvania and the Wharton
School of Business, respectively, graduating magna cum laude, Phi Beta Kappa.
Alan H. Schumacher, 62, became a director of Noranda HoldCo on January 18, 2008. From 1977 to
2000, Mr. Schumacher served in various financial positions at American National Can and American
National Can Group, most recently serving as Executive Vice President and Chief Financial Officer.
Mr. Schumacher is currently a member of the Federal Accounting Standards Advisory Board. He is a
director of BlueLinx Holdings, Quality Distribution, Inc. and Traxis Holdings B.V.
122
Thomas R. Miklich, 61, became a director of Noranda HoldCo on January 18, 2008. Mr. Miklich
was Chief Financial Officer of OM Group, Inc., a specialty chemical company, from 2002 until his
retirement in 2004. Prior to that he was Chief Financial Officer and General Counsel of Invacare
Corporation from 1993 to 2002. He is a director of Quality Distribution, Inc.
Robert Kasdin, 50, became a director of Noranda HoldCo on February 21, 2008. Mr. Kasdin was
appointed Senior Executive Vice President of Columbia University in March 2002 and assumed his
responsibilities as of September 1, 2002. Prior to joining Columbia University, he served as the
Executive Vice President and Chief Financial Officer of the University of Michigan. Before his
service at the University of Michigan, he was the Treasurer and Chief Investment Officer for The
Metropolitan Museum of Art in New York City, and the Vice President and General Counsel for
Princeton University Investment Company. He started his career as a corporate attorney at Davis
Polk & Wardwell. He is President of the Board of Trustees of The Dalton School, and a trustee of
the National September 11 Memorial & Museum. Mr. Kasdin earned his AB from Princeton and his JD
from Harvard Law School.
There are no family relationships between any of the executive officers or directors of
Noranda HoldCo.
Committees of our Board of Directors4
Our Board of Directors currently has an audit committee, compensation committee, executive
committee and environmental, health and safety committee. Our Board of Directors has determined that
Alan Schumacher, Thomas Miklich and Robert Kasdin are independent directors according to the New
York Stock Exchange Rules.
Audit Committee
Our audit committee consists of Matthew Nord, Matthew Michelini, Alan Schumacher and Thomas
Miklich. As we do not have publicly traded equity outstanding, we are not required to have an audit
committee financial expert. However, our Board of Directors has determined that Messrs. Schumacher
and Miklich are audit committee financial experts as defined by the SEC and also meet the
additional criteria for independence of audit committee members set forth in Rule of 10A-3(b)(1)
under the Exchange Act.
The principal duties and responsibilities of our audit committee are to oversee and monitor
the following:
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our financial reporting process and internal control system; |
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the integrity of our financial statements; |
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the independence, qualifications and performance of our independent registered public
accounting firm; |
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the performance of our internal audit function; and |
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our compliance with legal, ethical and regulatory matters. |
Compensation Committee
The current members of the compensation committee are Messrs. Press and Nord. The principal
duties and responsibilities of the compensation committee are as follows:
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to review, evaluate and make recommendations to the full Board of Directors
regarding our compensation policies and establish performance-based incentives that
support our long-term goals, objectives and interests; |
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to review and approve the compensation of our chief executive officer, all
employees who report directly to our chief executive officer and other members of our
senior management; |
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to review and make recommendations to the Board of Directors with respect to our
incentive compensation plans and equity-based compensation plans; |
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to set and review the compensation of and reimbursement policies for members of
the Board of Directors; |
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to provide oversight concerning selection of officers, management succession
planning, expense accounts, indemnification and insurance matters, and separation
packages; and |
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to prepare an annual compensation committee report, provide regular reports to
the Board, and take such other actions as are necessary and consistent with the
governing law and our organizational documents. |
Executive Committee
The current members of the executive committee are Messrs. Smith, Press and Nord. The
principal duties and responsibilities of the executive committee are as follows:
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subject to applicable law, to exercise the powers and the duties of the Board of
Directors between board meetings and while the Board of Directors is not in session; and |
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to implement the policy decisions of the Board of Directors. |
Environmental, Health and Safety Committee
The current members of the environmental, health and safety committee are Messrs. Brooks,
Turner and Kleinman. The principal duties and responsibilities of the environmental, health and
safety committee are as follows:
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to review our policies, practices and programs with respect to the management of
environmental, health and safety affairs, including those related to sustainability and
natural resource management; |
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to monitor our compliance with environmental, health and safety laws and
regulations, and our policies relating thereto; and |
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to receive reports from management regarding significant legislation or
regulations, judicial decisions, treaties, protocols, conventions or other agreements,
public policies or medical or other scientific developments involving environmental,
health and safety issues that will or may have an effect on our business. |
Code of Ethics
We have adopted a Code of Business Conduct and Ethics that applies to all of our officers and
employees, including our principal executive officer, principal financial officer and principal
accounting officer. Our Code of Business Conduct and Ethics can be accessed on our website at
www.norandaaluminum.com.
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ITEM 11. |
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EXECUTIVE COMPENSATION |
Overview and Objectives of Compensation Program
Our
compensation program aims to retain our executives, while also motivating them to achieve
specific financial objectives and aligning their interests with our
shareowners. Our compensation program is intended
to promote strong governance of Noranda HoldCo and its subsidiaries, excellent cash management,
long-term earnings growth and safety performance.
Role of the Compensation Committee
During the period from the consummation of the Apollo Acquisition through December 6, 2007,
the Board of Directors of Noranda HoldCo (then consisting of Messrs. Harris, Brooks, Press, Turner,
Rashid, Nord, Michelini and Kleinman) made all significant compensation decisions, and as such, had
primary responsibility for establishing, implementing and monitoring compliance with Norandas
compensation philosophy.
On December 7, 2007, the Board of Directors of Noranda HoldCo established a compensation
committee to assist the Board in more fully developing and implementing the compensation program
for our Chief Executive Officer (the CEO) and other executives and to ensure that the total
compensation and benefits paid to or provided to executives is reasonable, fair, and competitive
(hereafter, said Board of Directors and the compensation committee (together with our Board of
Directors where appropriate) are referred to in this report as the Compensation Committee). The
current members of the Compensation Committee are Mr. Press, as Chairman, and Mr. Nord.
In evaluating the type and amount of compensation for our executives, we review
their current pay, their opportunities for future compensation, their contributions to the goals
and objectives outlined for them within the Company and its subsidiaries and their long-term
prospects within the Company and its subsidiaries. We believe this compensation philosophy provides
strong long-term incentives, effective cash flow management and investment in the long-term growth
of the business.
The Compensation Committees specific roles under the Compensation Committee Charter are:
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to approve and recommend to our Board of Directors all compensation plans for (1)
the CEO, (2) all employees of the Company and its subsidiaries who report
directly to the CEO and (3) other members of senior management of the Company and its
subsidiaries (collectively, the Senior Management Group), as well as all compensation
for our Board of Directors; |
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to approve the short-term compensation of the Senior Management Group and to
recommend short term compensation for members of our Board of Directors; |
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to approve and authorize grants under the Companys or its subsidiaries
incentive plans, including all equity plans and long-term incentive plans; and |
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to prepare any report on executive compensation required by Securities and
Exchange Commission rules and regulations for inclusion in our annual proxy statement,
if any. |
Role of Executive Officers in Compensation Decisions. The Compensation Committee evaluates the
performance of the CEO and determines the CEOs compensation in light of the goals and objectives
of the compensation program on at least an annual basis. The Compensation Committee and the CEO
assess the performance and compensation of the other named executives. The
Compensation Committee, together with the CEO, annually reviews the performance of each member
of the Senior Management Group as compared with the achievement of the Company or operating
division goals, as the case may be, together with each executives individual goals. The
Compensation Committee can exercise its discretion in modifying any recommended adjustments or
awards to the executives. Both performance and compensation are evaluated to ensure that the
Company is able to attract and retain high quality executives in vital positions and that the
compensation, taken as a whole, is competitive and appropriate compared to that of similarly
situated executives in other corporations within the industry.
Setting Executive Compensation. Based on the above objectives and philosophies, the
Compensation Committee has established both an annual cash bonus plan and a long-term equity
compensation plan to motivate the executives to achieve, and hopefully exceed, the business goals established by the Company
and to fairly reward such executives for achieving such goals. The Compensation Committee has not
retained a compensation consultant to review our policies and procedures with respect to executive
compensation. The Compensation Committee periodically conducts a review of the aggregate level and
mix of our executive compensation against other companies in our industry (both publicly and
privately held), as well as in other industrial companies. The Compensation Committee intends that
the aggregate level of executive compensation opportunities for our executive officers should be
consistent with the range of compensation paid by other similarly situated companies given the
achievement of similar financial and operating performance. The Compensation Committee periodically
reviews which peer companies should be used for these benchmarking purposes. Such peer companies
may include some or all of the following companies: Alcoa Inc., Aleris, Allegheny Technologies
Incorporated, Aluminum Corporation of China Limited, Carpenter Technologies Limited, Century,
Cleveland-Cliffs Inc., Kaiser Aluminum Corporation, Nucor
Corporation, OM Group, Inc., Quanex Building Products
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Corporation, and Titanium Metals Corporation. The Compensation Committee
generally endeavors to set compensation levels in proximity to the midpoint of peer company levels,
but makes individualized determinations based on the particular goals of each compensation
decision.
Elements Used to Achieve Compensation Objectives
The Companys compensation programs are designed to emphasize and reward the key areas for our
business: strong governance, safety, cash flow management and earnings growth. The Companys
compensation programs include five basic elements: (1) annual cash compensation; (2) management
equity investment; (3) equity compensation awards pursuant to
the Amended and Restated Noranda Aluminum Holding
Corporation 2007 Long-Term Incentive Plan (the Noranda 2007
Long-Term Incentive Plan); (4) post-employment
compensation; and (5) perquisites and other personal benefits. The Companys arrangements for its
executive officers use a mix of base salary and incentive bonus, an opportunity to purchase equity
in the Company and stock option grants in amounts relative to the amount of equity purchased, in
addition to perquisites and other personal benefits (as described below).
Base
Salaries. Our executive officers base salaries depend on their position within the Company and its
subsidiaries, the scope of their responsibilities, the period during which they have been
performing those responsibilities and their overall performance.
We have, for a number of years, used the Hay Associates job evaluation system to assist in
determining salary grades for all salaried employees including executive officers. The Company has
not in recent years retained Hay Associates as a consultant, although it has purchased access to
certain Hay databases. The Hay system measures factors such as accountability, decision making
authority, problem solving requirements and other measures of job content to evaluate the relative
ranking of jobs within the Company. That data is then matched with salary data for similar jobs in
the broader marketplace to arrive at market competitive salary levels for Company jobs. Company
jobs with similar job content and market place values are then grouped into salary grades. Salary
grades at the Company are used to determine both base salary levels and target bonus amounts for
Company employees. Base salaries are reviewed on an annual basis, and will be adjusted from time to
time to realign salaries with market levels after taking into account individual responsibilities,
performance and experience, as well as the terms of any agreements we have in place with the
executive officer.
The Compensation Committee approved increases in the base salaries of Messrs.
Anderson, Brown, Croft and Gregston in the amount of $6,750, $6,400, $6,180 and $6,540 respectively
effective April 1, 2008 as part of its regular review of executive compensation levels. Effective
January 1, 2009, the Compensation Committee increased the base salaries of Mr. Gregston, Mr. Croft and Mr. Brown
by $25,000 to reflect the elimination of the perquisite allowance and Company-provided automobile
lease programs discussed below under Perquisites and Other Personal Benefits.
2008
Annual Incentive Plan. Our executive officers participated in the 2008 Annual Incentive Plan applicable to salaried
employees, generally. For each of the executive officers, including Mr. Anderson who retired as CFO
on October 31, 2008, all of his bonus opportunity was based upon achievement of financial
measures. Depending on our achievement of those financial measures, he would have been
eligible to receive an annual bonus ranging from zero to two times his target bonus. For 2008, target bonuses were 100% of base salary for Mr.
Smith, 65% of base salary for Mr. Lorentzen and 50% of base salary for Messrs. Brooks, Anderson,
Gregston, Croft and Brown. Target bonuses for 2008 were set based on each participants pay grade
at the Company or its subsidiaries. Pay grades were determined by applying salary market data from
third-party sources to job evaluation results created by application of the Hay Associates point
factor evaluation system as more fully described above. For Messrs. Smith, Brooks, Lorentzen,
Anderson and Brown the financial results of the Company as a whole, which were determined by
weighting the New Madrid and Norandal performance results equally, represented the financial
metric. For Messrs. Gregston and Croft, the financial metric was split equally between the
Companys financial achievement and that of the subsidiary which they led, which are New Madrid and
Norandal, respectively. For New Madrid, the applicable financial metrics were metal production
(30% weighting), cash cost (30% weighting), cash flow (20% weighting), safety performance (10%
weighting). For Norandal, the applicable financial metrics were divisional EBITDA (50% weighting),
days on hand (30% weighting), safety performance (10% weighting). Each of New Madrid and Norandals
objectives also included Company-wide EBITDA goals (10% weighting).
In February 2009, the Compensation Committee completed its review of the level of financial
achievement by the Company and its subsidiaries for 2008, and determined that Norandal achieved
46.5% of its financial goals, New Madrid achieved 116.5% of its financial goals and the Company as
a whole achieved 81% of its financial goals. As a result the Compensation Committee has approved
incentive payments under the 2008 Annual Incentive Plan to each of the named executive officers for
the 2008 incentive year in the following amounts:
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Mr. Smith-$506,250, or 81% of his target incentive prorated to reflect actual time
worked in 2008; |
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Mr. Lorentzen-$108,799, or 81% of his target incentive prorated to reflect actual
time worked in 2008; |
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Mr. Anderson-$78,198, or 81% of his target incentive prorated to reflect actual
time worked in 2008; |
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Mr. Brown-$88,978, or 81% of his target incentive; |
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Mr. Brooks-$176,904, or 81% of his target incentive on actual 2008 salary
(including salary continuation payments under his term sheet following his cessation of
service as chief executive officer); |
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Mr. Gregston-$111,127, or 99% of his target incentive; and |
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Mr. Croft-$67,936, or 64% of his target incentive. |
2009 Annual Incentive
Plan. The Compensation Committee of the Board of Directors has at the time of this filing not yet
approved the 2009 Annual Incentive Plan for salaried employees which will incorporate the financial
metrics and bonus targets for executive officers of the Company. It is expected that the Plan will
provide that actual annual incentive payments made to executive officers in respect of the 2009
year, if any, will be determined exclusively by the achievement of financial and operating goals
established by the Compensation Committee.
Management Equity
Investments. Pursuant to subscription agreements entered into in 2007 in
connection with the consummation of the Apollo Acquisition, each of Messrs. Brooks, Anderson,
Brown, Gregston and Croft and certain other management participants agreed to make equity
investments in Noranda HoldCo through the purchase of common shares of Noranda HoldCo for a total
aggregate investment of approximately $1.9 million, at $10.00 per share, the same price paid
by Apollo in connection with the Apollo Acquisition. Mr. Brooks purchased 45,000 shares, Mr.
Anderson purchased 27,500 shares and each of Messrs. Brown, Gregston and Croft purchased 25,000
shares. In connection with his commencement of employment, Mr. Smith purchased 100,000 common
shares of Noranda HoldCo on March 10, 2008, at a purchase price of $20.00 per share, which
was the fair market value of a common share of Noranda HoldCo on the date of purchase. As more
fully described under Mr. Lorentzens Employment Agreement below, Mr. Lorentzen was given the
right to purchase a number of shares of Noranda HoldCo common stock having a then-current fair
market value of up to $250,000. To date, Mr. Lorentzen has purchased 6,750 shares of Noranda HoldCo
common stock for an aggregate purchase price of $135,000.
All equity securities purchased by Messrs. Brooks, Anderson, Brown, Gregston, Croft, Smith and
Lorentzen are subject to restrictions on transfer, repurchase rights and other limitations set
forth in a security holders agreement. See Item 13. Certain Relationships and Person Related
Transactions, and Director IndependenceSecurity Holders Agreement. We believe that these
investments by the executive officers in Noranda HoldCo contribute significantly to the alignment
of their interests with those of the Company.
In connection with the Special Dividend by Noranda HoldCo on June 12, 2007, each of Messrs.
Brooks, Anderson, Brown, Gregston and Croft received a distribution of $10.00 per share of Noranda
HoldCo common stock. Approximately $408,600, $367,800, $367,800, $367,800 and $367,800 was
distributed to each of Messrs. Brooks, Anderson, Brown, Gregston and Croft, respectively, in
respect of their then-outstanding Noranda HoldCo common stock in connection with the Special
Dividend. In connection with a dividend distribution by Noranda HoldCo on June 13, 2008 (which we
refer to as the 2008 Dividend), each employee investor, including each of the Companys named
executive officers, received a distribution of $4.70 per share of Noranda HoldCo common stock.
Approximately $211,500, $129,250, $117,500, $117,500, $117,500, $470,000 and $149,225 was
distributed to each of Messrs. Brooks, Anderson, Brown, Gregston, Croft, Smith and Lorentzen
respectively, in respect of their then-outstanding Noranda HoldCo common stock in connection with
the 2008 Dividend.
The Amended and Restated 2007 Long-Term Incentive Plan and Equity Compensation Awards Granted
Under the Plan. In connection with the completion of the Apollo Acquisition, Noranda HoldCo adopted
the Noranda 2007 Long-Term Incentive Plan, which permits Noranda HoldCo to grant stock options,
rights to purchase shares, restricted stock, restricted stock units, and other stock-based rights
to employees and directors of, or consultants or investor director providers to, us or any of our
subsidiaries. The Noranda 2007 Long-Term Incentive Plan is administered by the Board of Directors
of Noranda HoldCo or, if determined by such board, by the Compensation Committee of the board.
Approximately 1.5 million shares of the common stock of Noranda HoldCo have been reserved for
issuance under the Noranda 2007 Long-Term Incentive Plan.
As discussed below, we have awarded stock options to Messrs. Brooks, Anderson, Brown,
Gregston, Croft, Smith and Lorentzen. The Compensation Committee has not established any formal
program, plan or practice for the issuance of equity awards to employees. We do not have any
program, plan or practice in place for selecting grant dates for awards under the Noranda 2007
Long-Term Incentive Plan in coordination with the release of material non-public information. Under
the Noranda 2007 Long-Term Incentive Plan, the exercise price for the option awards is the fair
market value of the stock of Noranda HoldCo on the date of grant.
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The fair market value for this purpose was determined by the Board of Directors by applying industry appropriate multiples to our
current EBITDA, and the valuations took into account a level of net debt that excluded cash
required for working capital purposes. The Compensation Committee is not prohibited from granting
awards at times when it is in possession of material non-public information. However, no inside
information was taken into account in determining the number of options previously awarded under
the Noranda 2007 Long-Term Incentive Plan or the exercise price for those awards, and we did not
time the release of any material non-public information to affect the value of those awards.
The Compensation Committee believes that the granting of awards under the Noranda 2007
Long-Term Incentive Plan promotes, on a short-term and long-term basis, an enhanced personal
interest and alignment of interests of those executives receiving equity awards with the goals and
strategies of the Company. The Compensation Committee also believes that the equity grants provide
not only financial rewards to such executives for achieving Company goals but also additional
incentives for executives to remain with the Company.
Immediately following the completion of the Apollo Acquisition, we granted Messrs. Brooks,
Anderson, Brown, Gregston and Croft stock options that are subject to the terms of the Noranda 2007
Long-Term Incentive Plan. Mr. Brooks received a stock option grant with respect to 68,100 shares,
and each of Messrs. Anderson, Brown, Gregston and Croft received a stock option grant with respect
to 61,300 shares. In connection with the grants, we entered into stock option award agreements with
Messrs. Brooks, Anderson, Brown, Gregston and Croft.
The exercise price per share of Noranda HoldCos common stock subject to the options granted
to Messrs. Brooks, Anderson, Brown, Gregston and Croft immediately following the completion of the
Apollo Acquisition was $10.00 per share on the date of grant, the same price as paid by Apollo
in connection with the acquisition. In connection with the Special Dividend, the options granted to
Mr. Brooks and the Companys employees, including Messrs. Anderson, Brown, Gregston and Croft, were
adjusted to preserve the value of the options following the dividend by reducing the exercise price
thereof from $10.00 per share to $6.00 per share, and by paying each
optionholder $6.00 per share in cash per option. Approximately $4.1 million in the
aggregate was distributed to optionholders pursuant to this adjustment, including approximately
$408,000, $367,800, $367,800, $367,800 and $367,800, to each of Messrs. Brooks, Anderson, Brown,
Gregston and Croft, respectively, in respect of their then-outstanding Noranda HoldCo options.
In connection with the 2008 Dividend, the options granted to Mr. Brooks and the Companys
employees, including Messrs. Smith, Lorentzen, Anderson, Brown, Gregston and Croft, were adjusted
to preserve the value of the options following the dividend by reducing the exercise price thereof
by $2.00 per share and by paying each optionholder $2.70 per share in
cash per option. Approximately $2.8 million in the aggregate was distributed to optionholders
pursuant to this adjustment, including $183,870, $165,510, $165,510, $165,510, $165,510, $540,000
and $153,225 distributed to each of Messrs. Brooks, Anderson, Brown, Gregston, Croft, Smith and
Lorentzen, respectively, in respect of their then-outstanding Noranda HoldCo options.
In connection with his commencement of employment and purchase of stock, Mr. Smith was awarded
200,000 stock options pursuant to the Noranda 2007 Long-Term Incentive Plan on March 10, 2008, at
an exercise price of $20.00 per share. In addition, in connection with his commencement of
employment, Mr. Lorentzen was awarded 50,000 stock options pursuant to the Noranda 2007 Long-Term
Incentive Plan on May 8, 2008, at an exercise price of $20.00 per share, and was awarded
25,000 shares of Noranda HoldCos common stock.
Generally, 50% of the options are time-vesting options that will become vested and exercisable
in five equal annual installments on each anniversary of the consummation of the Apollo Acquisition
beginning in 2008 and ending in 2012 (or, in the case of Messrs. Smith and Lorentzen, on each
anniversary of the grant date) and 50% of the options are performance-vesting options that will
vest upon the achievement of certain performance goals related to the internal rate of return of
funds managed by Apollo with respect to its investment in the Company. Twenty percent of the
time-vesting options for Messrs. Brooks, Anderson, Brown, Croft and Gregston became vested and
exercisable on May 18, 2008. The performance-vesting options granted in connection with the Apollo
Acquisition provided for vesting upon Apollos achievement of a twenty-five percent internal rate
of return on its investment in the Company from the date of the Apollo Acquisition. On June 13,
2008, the performance-vesting options for Messrs. Brooks, Anderson, Brown, Croft and Gregston
became vested and exercisable. The performance-vesting options granted after the Apollo Acquisition
(including those granted to Messrs. Smith and Lorentzen) provided for vesting upon Apollos
achievement of a specified internal rate of return (of either twenty-five percent or thirty
percent, as applicable) on its investment in the Company above the value on the applicable date of
grant. Internal rate of return generally means the pretax compounded annual internal rate of return
realized by Apollo on its investments in the Company, based on its aggregate investments and the
aggregate amount of cash Apollo receives on these investments. Except as described above, internal
rate of return is generally determined based on the actual time of each Apollo investment and
actual cash received by Apollo in respect of its investments including any cash dividends, cash
distributions, cash sales or cash interest made by the Company or any subsidiary in respect of
Apollos investments during the measurement period, but excluding any other amounts payable to
Apollo that are not directly attributable to its investments in the Company, including certain
management and transaction fees. In each case, the vesting of options is generally subject to the
grantees continued provision of services to the Company or one of its subsidiaries as of the
applicable vesting date.
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The maximum term of these options will be ten years. However, subject to certain exceptions
set forth in the applicable stock option award agreement, unvested options will automatically
expire upon the date of a grantees termination of employment. All of the time-vesting options may
become vested earlier upon the grantees continued employment for 18 months following a change of
control of Noranda HoldCo or upon certain qualifying terminations of employment prior to such
18-month anniversary. Vested options will generally expire 90 days following the termination of a
grantees employment without cause or with good reason (each as defined in the applicable stock
option agreement), 60 days (in some cases, 90 days) following the grantees termination of
employment without good reason and 180 days following a grantees death or disability. All options
will be forfeited upon a termination of the grantees employment for cause. The options granted to
Mr. Smith in connection with the commencement of his employment contain certain unique terms
described more fully below (See Management Agreements Mr. Smiths Employment Agreement). We
believe that the grant of stock options to the executive officers contributes significantly to the
alignment of their interests and those of the Company.
Shares of Company common stock acquired under the Noranda 2007 Long-Term Incentive Plan are
subject to restrictions on transfer, repurchase rights and other limitations set forth in a
security holders agreement. See Item 13. Certain Relationships and Person Related Transactions,
and Director IndependenceSecurity Holders Agreement.
Post-Employment Compensation. We provide post-employment compensation to our employees,
including our named executive officers, as a continuance of the post-retirement programs applicable
to our employees prior to the Apollo Acquisition. The Compensation Committee believes that offering
post-employment compensation allows us to attract and retain qualified employees and executives in
a highly competitive marketplace and to reward our employees and executives for their contribution
to the Company during their employment. The principal components of our post-employment executive
officer compensation program include a qualified defined contribution 401(k) plan, a qualified
defined benefit pension plan, a non-qualified supplemental defined benefit pension plan and a
non-qualified deferred compensation plan.
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401(k) Plan. Our executive officers are eligible to participate in our
Company-wide 401(k) qualified plan for salaried and non-union hourly employees. The
Company matches 50% of employee contributions up to 6% of employee pay. Company matching
contributions are 100% vested after three years of service. |
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Pension Plan. Our executive officers participate in our Company-wide
non-contributory defined benefit pension plan for salaried and non-union hourly
employees. Benefits are vested after five years of service and are based on average
annual compensation and length of service of the employee. |
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Supplemental Executive Retirement Plan. We also maintain the Noranda Aluminum,
Inc. Management Supplemental Benefit Plan, a separate supplemental non qualified pension
plan in which executive officers and other highly compensated Company employees
participate. This Plan provides retirement benefits equal to the difference, if any,
between the maximum benefit allowed under the qualified defined benefit pension plan
under applicable Internal Revenue Code limits and the amount that would be provided
under the pension plan if no such limits were applied. The non-qualified pension plan
also recognizes as covered earnings deferred salary and bonuses, which are not
recognized as such by the pension plan. |
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Deferred Compensation Plan. Under our non-qualified deferred compensation plan,
executive officers and other highly compensated Company employees may defer a portion of
their base salary and annual bonus. Amounts deferred are not actually invested, but are
credited with interest at a rate equal to the sum of the credited portfolio rate of
return published annually by Northwestern Mutual Life Insurance Company (which, for
2008, was 7.5%, and for 2009, is 6.5%) and 1.5%. The Company maintains a rabbi trust to
provide for its obligations under the supplemental executive retirement plan and the
deferred compensation plan. |
Perquisites
and Other Personal Benefits. While we believe that perquisites should be a minor
part of executive compensation, we recognize the need to provide our executive officers with
perquisites and other personal benefits that are reasonable, competitive and consistent with the
overall compensation program in order to enable us to attract and retain qualified employees for
key positions. Accordingly, in lieu of perquisites and other personal benefits that we historically
provided directly to the executive officers, such as club memberships and financial planning
services, we have since 2003 provided each of our named executive officers (other than Messrs.
Brooks, Smith and Lorentzen, each of whose base salary reflects (in the case of Mr. Brooks,
reflected) the amount of perquisite allowance which would otherwise have been provided to them)
with an annual allowance (currently $13,500) which each executive officer may use at his/her
discretion for any use, including, but not limited to, the purchase of club memberships and
financial planning services. This policy has allowed each of our executive officers the flexibility and
responsibility to carefully choose only those perquisites which best meet his individualized needs
and circumstances while at the same time capping our overall perquisites costs to a level that our
Compensation Committee had determined to be both reasonable and competitive. The Compensation
Committee periodically reviews the level of the perquisite allowance provided to our executive
officers. Historically each of our executive officers, with the exception of Mr. Smith and Mr.
Lorentzen, has been entitled to the use of a Company leased automobile with the executive officer
bearing the routine operational expenses and using the option to purchase the automobile following
the completion of the lease term or termination of employment, if earlier. The Compensation
Committee has determined that in order to provide greater consistency
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in the executive compensation program applicable to executives of the Company, the practice of providing perquisite allowances
and company leased automobiles to certain executives should cease on January 1, 2009, or in the case of then-existing leased
automobiles, the later of January 1, 2009 or the expiration of the lease. In addition, the
Compensation Committee has determined that consistent with our compensation philosophy, the cash value of the
perquisite allowances ($13,500) and auto lease ($11,500) should be added to the base salary of the
executive who is affected by the elimination of the programs. Accordingly, the Compensation Committee has
determined that the base salary of Mr. Gregston, Mr. Croft and Mr. Brown should be increased by
$25,000 effective January 1, 2009. In the case of Mr. Croft and Mr. Brown, whose automobile leases
terminate in May and August 2009 respectively, the Company will deduct the value of the monthly
lease from the monthly compensation of the executive until lease termination. In addition, and in
accordance with his separation and consulting agreement, the Company-provided automobile lease
provided to Mr. Anderson will expire in May 2009.
Management Agreements
The Company is party to employment agreement term sheets with certain of its current and
former executive officers, including Messrs. Brooks, Smith and Lorentzen.
Mr. Brooks Employment Agreement. Prior to the closing of the Apollo Acquisition, Apollo
entered into a definitive and binding term sheet with Mr. Brooks, who was then serving as the
Companys CEO. Mr. Brooks retired from his position as CEO and President effective March 3, 2008,
and now serves as Chairman of our Board of Directors. Mr. Brooks term sheet provides for a
three-year term commencing as of the effective time of the Apollo Acquisition. Pursuant to the term
sheet, Mr. Brooks received a base salary of $436,800 during 2008 and was eligible for an annual
bonus award with a target amount equal to 50% of his annual base salary. Actual bonus amounts were
to be determined based on performance.
In the event that Mr. Brooks employment was terminated by us without cause or by Mr. Brooks
for good reason (each, an Involuntary Termination), Mr. Brooks term sheet provided for certain
severance payments and other benefits, which varied depending on the circumstances of Mr. Brooks
termination, including in the event of an Involuntary Termination. Mr. Brooks resignation on March
3, 2008 was treated as a resignation for good reason for purposes of the term sheet entitling him
to compensation continuation benefits. See Potential Payments Upon Termination or Change of
ControlMr. Brooks Employment Agreement below.
In connection with entering into the term sheet, Mr. Brooks agreed to make an investment of
$450,000 in shares of Noranda HoldCo common stock and, in connection with such investment, we
granted Mr. Brooks stock options in respect of 68,100 shares of Noranda HoldCo common stock. In
connection with the Special Dividend, Mr. Brooks received $450,000 in respect of his shares of
Noranda HoldCo common stock and $408,600 in respect of his options. In connection with the 2008
Dividend, Mr. Brooks received $211,500 in respect of his shares of Noranda HoldCo common stock and
$183,870 in respect of his options. See Elements Used to Achieve Compensation
ObjectivesManagement Equity Investment and Elements Used to Achieve Compensation
ObjectivesThe Amended and Restated 2007 Long-Term Incentive Plan and Equity Compensation Award
Granted Under the Plan above.
Mr. Smiths Employment Agreement. On February 22, 2008, we entered into a definitive, binding
term sheet with Mr. Smith, with a five-year term commencing as of March 3, 2008, and with automatic
annual renewals thereafter unless either party gives notice of non-renewal at least 90 days prior
to a renewal date.
Pursuant to the term sheet, Mr. Smith will serve as our CEO during the term, and will serve on
our Board of Directors. While serving as our CEO, Mr. Smith will receive an annual base salary of
$750,000 and will be eligible for an annual bonus with a target amount equal to 100% of his annual
base salary. Actual bonus amounts will be determined based on performance.
In the event that Mr. Smiths employment as our CEO is terminated by us without cause or by
Mr. Smith for good reason (each, an Involuntary Termination), he would be entitled to 18 months
of base salary, payable in a lump sum, a prorated annual bonus for the year of termination and 18
months of continued health care benefits. In the event that Mr. Smiths employment as our CEO is
terminated by us due to his disability or death, he, or his estate, would be entitled to 12 months
of base salary, payable in a lump sum.
In connection with entering into the term sheet, Mr. Smith agreed to make an investment of $2
million in shares of Noranda HoldCo common stock and, in connection with such investment, Noranda
HoldCo granted Mr. Smith stock options in respect of 200,000 shares of Noranda HoldCo common stock.
See Elements Used to Achieve Compensation ObjectivesThe Amended and Restated 2007 Long-Term Incentive Plan and
Equity Compensation Award Granted Under the Plan above. The terms of his investment and stock
options are generally similar to those applicable to Messrs. Brooks, Anderson, Brown, Gregston and
Croft other than with respect to price and vesting, except that Mr. Smiths shares are subject to
repurchase rights only in the case of termination for cause (in which case we may repurchase his
shares at the lesser of his original purchase price or fair market value), Mr. Smith may be
entitled under certain circumstances to potentially longer post-termination exercise periods for
vested stock options than are generally applicable to our stock options, and Mr. Smith would be
entitled, in the event of a change of control of Noranda HoldCo prior to or on the 18-month
anniversary of his commencement of employment, to full vesting of all time-vesting stock options
and the right to re-sell his 100,000 purchased shares to us for no
less than $8 million. However,
in the event of
130
such a change of control, any cash received by Mr. Smith for those shares would be
subject to a continued service requirement pursuant to which his right to the cash would vest 50%
on the six-month anniversary of the change of control and 50% on the first anniversary of the
change of control, subject to accelerated vesting upon an Involuntary Termination. In connection
with the 2008 Dividend, Mr. Smith received $470,000 in respect of his shares of Noranda HoldCo
common stock and $540,000 in respect of his options.
Mr. Lorentzens Employment Agreement. On May 8, 2008, we entered into a definitive, binding
term sheet with Mr. Lorentzen, with a two-year term commencing as of May 5, 2008, and with
automatic annual renewals thereafter unless either party gives notice of non-renewal at least 90
days prior to a renewal date.
Pursuant to the term sheet, Mr. Lorentzen served as Chief Operating Officer until being
elected Chief Financial Officer on October 13, 2008. While serving with Noranda HoldCo, Mr.
Lorentzen will receive an annual base salary of $310,000 and will be eligible for an annual bonus
with a target amount equal to 65% of his annual base salary. Actual bonus amounts will be
determined based on performance.
In the event that Mr. Lorentzens employment is terminated by us without cause or by Mr.
Lorentzen for good reason, he would be entitled to 12 months of base salary, payable in
installments through the end of the year of termination, with the remainder paid in a lump sum, a
prorated annual bonus for the year of termination and continued health care benefits for a limited
period.
In connection with entering into the term sheet, Noranda HoldCo granted Mr. Lorentzen 25,000
unrestricted shares of Noranda HoldCo common stock and stock options in respect of 50,000 shares of
Noranda HoldCo common stock. See Elements Used to Achieve Compensation ObjectivesThe Amended
and Restated 2007 Long-Term Incentive Plan and Equity Compensation Award Granted Under the Plan
above. The terms of such stock options are generally similar to those applicable to Messrs. Brooks,
Anderson, Brown, Gregston and Croft other than with respect to price and vesting.
Pursuant to the term sheet, during his employment, Mr. Lorentzen has the right, upon one
business days notice to us, to purchase an additional number of shares of Noranda HoldCo common
stock having a then-current fair market value of $250,000 for an aggregate purchase price of
$250,000. In the event that Mr. Lorentzen exercises such right, Noranda HoldCo will grant Mr.
Lorentzen one option to purchase a share of Noranda HoldCo common stock for each additional share
of Noranda HoldCo common stock purchased, with such options to have an exercise price equal to the
then-current fair market value. The terms of such stock options will generally be similar to those
applicable to Messrs. Brooks, Anderson, Brown, Gregston and Croft, other than with respect to price
and vesting, except that 100% of such options will be performance-vesting options that will vest
upon the achievement of certain performance goals related to the internal rate of return of funds
managed by Apollo with respect to its investment in the Company, subject to Mr. Lorentzens
continued employment as of the applicable vesting date. To date, Mr. Lorentzen has purchased 6,750
shares of Noranda HoldCo common stock for an aggregate purchase price of $135,000 and was,
accordingly, granted options to purchase an additional 6,750 shares of Noranda HoldCo common stocks
having the terms and conditions described immediately above.
In connection with the 2008 Dividend, Mr. Lorentzen received $149,225 in respect of his
then-outstanding shares of Noranda HoldCo common stock and $153,225 in respect of his
then-outstanding options.
Anderson Termination and
Consulting Agreement. In connection with Richard Andersons retirement
on October 31, 2008, we entered into a Termination and Consulting Agreement with Mr. Anderson on
October 14, 2008. Pursuant to the agreement, we provided Mr. Anderson with cash severance, to which
he was entitled under our Senior Managers Severance Plan, of two years of base salary $463,476, which was payable to
him as salary continuance through the end of 2008, with the remainder paid in a lump sum on January
15, 2009, a prorated bonus for 2008 based on his active service in 2008, certain healthcare
benefits, and use of a Company automobile through May 31, 2009. Pursuant to the agreement, Mr.
Anderson will serve as a consultant to the Company through May 18, 2012, subject to earlier
termination of the consulting term by either party. During this consulting term, the Company will
pay Mr. Anderson consulting fees of $2,000/month and will reimburse him for reasonable business
expenses. Mr. Andersons Company stock options will continue to vest during the consulting term,
provided that Mr. Anderson will generally be unable to exercise the options during the term. For
purposes of the Companys Security Holders Agreement, Mr. Andersons termination of employment will
be deemed to occur on the final day of the consulting term and will, unless he is terminated for
cause (as defined in the agreement) during the consulting term, be deemed a termination without
cause. Pursuant to the agreement, Mr. Anderson has agreed to certain ongoing confidentiality
obligations and to non-solicitation and non-competition covenants following his retirement from the
Company.
Senior Managers Severance Plan. Each of Messrs. Brown, Gregston and Croft is eligible to
participate in our senior managers severance plan applicable to the senior management employees who
directly report to our President. In the event that a participant incurs an involuntary termination
of employment due to a permanent reduction in force, the elimination of a job or position, a
corporate reorganization (generally a merger or similar transaction resulting in employment
terminations) or a demonstrated insufficient aptitude for continued employment not attributable to
any willful cause or effect, then, subject to execution of a release of claims, the participant will receive an amount calculated
131
based on the length of service and base salary of the participant
(subject to a maximum severance amount of 104 weeks of base pay), provided that the participant
will be ineligible for severance in the event of a voluntary resignation, misconduct (including
unethical or illegal conduct), a lay-off expected to be short-term in nature or the refusal to
accept reassignment where reassignment is at substantially similar pay, benefits and reporting
duties and not more than 50 miles from the prior location. The senior managers severance plan has
been a component of our executive compensation program for many years prior to the Apollo
Acquisition. We believe that this arrangement provides a retentive benefit and represents part of
an industry-competitive benefits program, and assists in ensuring the impartial and dedicated
service of our executive officers, notwithstanding concerns that they might have regarding their
continued employment following corporate transactions or otherwise.
Conclusion. Our compensation policies are designed to reasonably and fairly motivate, retain
and reward our executives for achieving our objectives and goals.
132
Summary Compensation Table
The table below summarizes the total compensation paid or earned by each of the named
executive officers from Noranda HoldCo or Noranda AcquisitionCo for the fiscal years ended December
31, 2008 and December 31, 2007.
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Change in |
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Pension Value |
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and |
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Non-qualified |
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Non-Equity |
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Deferred |
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Stock |
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Option |
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Incentive Plan |
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Compensation |
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All Other |
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Salary |
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Bonus |
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Awards |
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Awards |
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Compensation |
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Earnings |
|
Compensation |
|
|
Name and Principal Position (a) |
|
Year (b) |
|
($)(c)(1) |
|
($)(d) |
|
($)(e)(2) |
|
($)(f)(2) |
|
($)(g)(3) |
|
($) (h)(4) |
|
($)(i)(5) |
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Total ($)(j) |
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Layle K. Smith,
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2008 |
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625,000 |
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|
|
|
|
|
|
|
|
|
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713,263 |
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|
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506,250 |
|
|
|
62,930 |
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|
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4,849 |
|
|
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1,912,292 |
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President and Chief Executive
Officer |
|
|
2007 |
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|
|
|
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|
|
|
|
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|
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|
|
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|
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Kyle D. Lorentzen,
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2008 |
|
|
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204,481 |
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|
|
|
|
|
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500,000 |
|
|
|
181,180 |
|
|
|
108,799 |
|
|
|
10,363 |
|
|
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4,737 |
|
|
|
1,009,560 |
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Chief Financial Officer |
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|
2007 |
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|
|
|
|
|
|
|
|
|
|
|
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|
|
|
|
|
|
|
|
|
|
|
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William Brooks,
|
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2008 |
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|
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109,200 |
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|
|
|
|
|
|
|
|
|
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362,966 |
|
|
|
176,904 |
|
|
|
599,184 |
|
|
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339,558 |
|
|
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1,587,812 |
|
Former President and Chief
Executive Officer(6) |
|
|
2007 |
|
|
|
271,554 |
|
|
|
|
|
|
|
|
|
|
|
440,765 |
|
|
|
215,604 |
|
|
|
133,378 |
|
|
|
4,253 |
|
|
|
1,065,554 |
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Richard Anderson,
|
|
|
2008 |
|
|
|
206,580 |
|
|
|
|
|
|
|
|
|
|
|
902,754 |
|
|
|
78,198 |
|
|
|
146,042 |
|
|
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65,764 |
|
|
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1,399,338 |
|
Former Chief Financial
Officer(7) |
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|
2007 |
|
|
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139,873 |
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|
|
|
|
|
|
|
|
|
|
396,753 |
|
|
|
66,641 |
|
|
|
24,155 |
|
|
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13,798 |
|
|
|
641,220 |
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Alan Brown,
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2008 |
|
|
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218,135 |
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|
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|
|
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|
|
|
|
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326,723 |
|
|
|
88,978 |
|
|
|
117,015 |
|
|
|
24,410 |
|
|
|
775,261 |
|
Secretary and General
Counsel |
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2007 |
|
|
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132,628 |
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|
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|
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|
|
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396,753 |
|
|
|
59,328 |
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25,155 |
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|
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12,879 |
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|
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626,743 |
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Keith Gregston,
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2008 |
|
|
|
222,906 |
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|
|
|
|
|
|
|
|
|
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326,723 |
|
|
|
111,127 |
|
|
|
264,536 |
|
|
|
26,609 |
|
|
|
951,901 |
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President and General
Manager, New Madrid |
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|
2007 |
|
|
|
135,529 |
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|
|
|
|
|
|
|
|
|
|
396,753 |
|
|
|
76,824 |
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|
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36,198 |
|
|
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13,473 |
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|
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658,777 |
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Scott Croft,
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2008 |
|
|
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210,785 |
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|
|
|
|
|
|
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326,723 |
|
|
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67,936 |
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|
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28,421 |
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|
|
24,107 |
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|
|
657,972 |
|
President, Rolling Mills |
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|
2007 |
|
|
|
128,161 |
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|
|
|
|
|
|
|
|
|
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396,753 |
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|
|
61,062 |
|
|
|
4,496 |
|
|
|
12,370 |
|
|
|
602,842 |
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|
|
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(1) |
|
For 2008, represents regular base salary paid to our named executive officers by us between
January 1, 2008 and December 31, 2008. The annual base salaries for each of Messrs. Smith,
Lorentzen, Brooks, Anderson, Brown, Gregston and Croft as of December 31, 2008 were $750,000,
$310,000, $0, $0, $219,735, $224,541 and $212,330, respectively. For 2007, represents regular
base salary paid to our named executive officers by us between May 18, 2007 (the date of the
completion of the Apollo Acquisition) and December 31, 2007. |
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(2) |
|
In connection with the completion of the Apollo Acquisition, Messrs. Brooks,
Anderson, Brown, Gregston and Croft were awarded options to acquire 68,100, 61,300, 61,300,
61,300 and 61,300 shares of Noranda HoldCo common stock, respectively. Generally, 50% of the
options are time-vesting options that will become vested and exercisable in five equal annual
installments on each anniversary of the consummation of the Apollo Acquisition beginning on
May 18, 2008 and ending on May 18, 2012 and 50% of the options are performance-vesting options
that will vest upon the achievement of certain performance goals related to the internal rate
of return of funds managed by Apollo with respect to its investment in the Company (the
performance-vesting options also time-vest on the seventh anniversary of grant if they have
not previously vested). In each case, the vesting of options is generally subject to the
executives continued provision of services to the Company or one of its subsidiaries as of
the applicable vesting date. In connection with the Special Dividend distribution by Noranda
HoldCo on June 12, 2007, the options granted to the Companys employees, including the
Companys named executive officers, were adjusted to reflect the dividend by reducing the
exercise price thereof from $10 per share to $6 per share, and by paying each optionholder $6
per share in cash per option. In connection with the 2008 Dividend distribution by Noranda
HoldCo on June 13, 2008, the options granted to the Companys employees, including the
Companys named executive officers, were adjusted to preserve the value of the options
following the dividend by reducing the exercise price thereof by $2 per share and by
paying each optionholder $2.70 per share in cash per option. Twenty
percent of the time-vesting options for Messrs. Brooks, Anderson, Brown, Croft and Gregston
became vested and exercisable on May 18, 2008. On June 13, 2008, the performance-vesting
options for Messrs. Brooks, Anderson, Brown, Croft and Gregston became vested and exercisable.
Pursuant to his employment term sheet entered into on March 3, 2008, Mr. Smith was awarded
options to acquire 200,000 shares of Noranda HoldCo common stock. Fifty percent of the options
are time-vesting options that will become vested and exercisable in five equal annual
installments on each anniversary of grant beginning March 10, 2009 and ending March 10, 2013
and fifty percent of the options are performance-vesting options that will vest upon the
achievement of certain performance goals related to the internal rate of return of funds
managed by Apollo with respect to its investment in the Company (the performance-vesting
options also time-vest on the seventh anniversary of grant if they have not previously
vested). Pursuant to his employment term sheet entered into on May 8, 2008, Mr. Lorentzen was
awarded 25,000 shares of Noranda HoldCo common stock (the fair market
value of which is reflected in column(e)) and was awarded options to acquire 50,000
shares of Noranda HoldCo common stock. Fifty percent of the options are time-vesting options that
will become vested and exercisable in five equal annual installments on each anniversary of
grant beginning May 8, 2009 and ending May 8, 2013 and fifty percent of the options are
performance-vesting options that will vest upon the achievement of certain performance
goals related to the internal rate of return of funds managed by Apollo with respect to its
investment in the Company (the performance-vesting options also time-vest on the seventh
anniversary of grant if they have not previously vested). On May 13, 2008 in respect of a
purchase of 6,750 shares of Noranda HoldCo common stock,
Mr. Lorentzen was awarded options to
acquire 6,750 of performance-vesting options that will vest upon the achievement of certain
performance goals related to the internal rate of return of funds managed by Apollo with respect
to its investment in the Company (the performance-vesting options also time-vest on the seventh
anniversary of grant if they have not previously vested). Messrs. Smith and Lorentzen had no
stock options that vested in 2008. The amounts in Column (f) represent the SFAS No. 123R
expense recognized for options in 2007 and 2008, which include the
expense for option modifications on June 12, 2007 and on
June 13, 2008 plus the cash dividend distribution paid in
conjunction with such option
modifications. For a discussion of the assumptions made in the option valuation,
please see Note 14, Shareholders Equity and Share-Based Payments, of the Notes to
Consolidated Financial Statements. |
|
(3) |
|
For 2007, represents annual bonuses under our 2007 Annual Incentive Plan paid to the named
executive officers on March 14, 2008. Bonus amounts under the
2008 Annual Incentive Plan are expected to
be paid on March 13, 2009. |
|
(4) |
|
Includes (i) the aggregate change in the actuarial present values of the named executive
officers accumulated benefit under the Noranda Aluminum Inc. Aluminum Group Retirement Plan
and the Noranda Aluminum Inc. Management Supplemental Benefit Plan from January 1, 2008 to
December 31, 2008, which for Messrs. Brooks, Anderson, Brown, Gregston, Croft, Smith and
Lorentzen was $490,773, $139,163, $112,345, $261,384, $28,421, $62,930 and $10,363
respectively; and (ii) above-market or preferential earnings |
133
|
|
|
|
|
under our non-qualified deferred
compensation plan from January 1, 2008 to December 31, 2008, which for Messrs. Brooks,
Anderson, Brown, Gregston and Croft were $108,411, $6,879, $4,670, $3,152 and $0,
respectively. The foregoing amounts assume earnings of 3.12% in excess of 120% of the
applicable federal long-term rate pursuant to our non-qualified deferred compensation plan,
under which amounts deferred are credited with interest at a rate equal to the sum of the
credited portfolio rate of return published annually by Northwestern Mutual Life Insurance
plus 1.5%. Messrs. Smith, Lorentzen and Croft did not participate in our non-qualified
deferred compensation plan in 2008 or in any prior years. |
|
(5) |
|
Amounts reported in column (i) for the fiscal year ended December 31, 2008 include the
following: |
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|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Net Value |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Automobile |
|
Perquisite |
|
Group Term |
|
Company 401(k) |
|
|
|
|
|
Consulting |
|
COBRA |
|
Value of |
|
|
Named Executive Officer |
|
Allowance(a) |
|
Allowance(b) |
|
Life(c) |
|
Match(d) |
|
Severance |
|
payments |
|
reimbursement |
|
Benefits |
|
Total |
|
Layle K. Smith |
|
|
|
|
|
|
|
|
|
|
2,805 |
|
|
|
2,044 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4,849 |
|
Kyle D. Lorentzen |
|
|
|
|
|
|
|
|
|
|
1,637 |
|
|
|
3,100 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4,737 |
|
William Brooks |
|
|
840 |
|
|
|
|
|
|
|
865 |
|
|
|
5,433 |
|
|
|
332,420 |
|
|
|
|
|
|
|
|
|
|
|
22,700 |
|
|
|
362,258 |
|
Richard Anderson |
|
|
3,158 |
|
|
|
13,500 |
|
|
|
1,517 |
|
|
|
3,970 |
|
|
|
38,623 |
|
|
|
4,000 |
|
|
|
996 |
|
|
|
|
|
|
|
65,764 |
|
Alan Brown |
|
|
2,280 |
|
|
|
13,500 |
|
|
|
1,730 |
|
|
|
6,900 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
24,410 |
|
Keith Gregston |
|
|
4,440 |
|
|
|
13,500 |
|
|
|
1,769 |
|
|
|
6,900 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
26,609 |
|
Scott Croft |
|
|
2,280 |
|
|
|
13,500 |
|
|
|
1,671 |
|
|
|
6,656 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
24,107 |
|
|
|
|
|
|
(a) |
|
Each of our named executive officers other than
Messrs. Smith and Lorentzen was entitled in 2008 to the use of a Company-leased automobile, with the named executive officer
bearing the routine operational expenses and having an option to purchase the automobile
following the completion of the lease term or termination of employment, if earlier. Each
executive was given a monthly automobile allowance (grossed up for state income taxes in
the case of Mr. Gregston) to pay the monthly lease amounts. Effective as of the later of
January 1, 2009 or the expiration of the current automobile lease, the Company terminated
its practice of providing Company-leased automobiles to its executive officers. |
|
|
(b) |
|
In 2008, we provided each of our named executive officers (excluding Messrs. Brooks, Smith
and Lorentzen) with an annual perquisite allowance of $13,500 which each executive
officer could use to purchase perquisites and other fringe benefits. |
|
|
(c) |
|
Under our group term life insurance policies, the Company provides coverage in
amounts up to two-times the named executive officers base pay (limited to $850,000).
Amounts reported in the table above represent the dollar value of insurance premiums paid
on behalf of each named executive officer during the period from January 1, 2008 to
December 31, 2008. |
|
|
(d) |
|
Our named executive officers are eligible to participate in our Company-wide 401(k)
qualified plan for salaried employees. The Company matches 50% of employee contributions
up to 6% of employee pay. Company matching contributions are 100% vested after three
years of service. Amounts reported in the table above represent the amount of Company
matching contributions made during the period between January 1, 2008 and December 31,
2008. |
|
(6) |
Effective March 3, 2008, Mr. Brooks retired from his position of CEO and President and now
serves as Chairman of our Board of Directors. |
|
(7) |
Effective October 31, 2008, Mr. Anderson retired from his position of CFO. |
134
The changes in pension values described above are based on the following calculations:
|
|
|
|
|
|
|
|
|
|
|
Change in |
|
|
|
|
Value Pension |
Name (a) |
|
Plan Name(b) |
|
($)(c)(1) |
|
Anderson, Richard |
|
Noranda Aluminum Inc. Aluminum Group Retirement Plan |
|
|
113,275 |
|
|
|
Noranda Aluminum Inc. Management Supplemental Benefit Plan |
|
|
25,888 |
|
|
|
Total |
|
|
139,163 |
|
Brooks, William |
|
Noranda Aluminum Inc. Aluminum Group Retirement Plan |
|
|
71,068 |
|
|
|
Noranda Aluminum Inc. Management Supplemental Benefit Plan |
|
|
419,705 |
|
|
|
Total |
|
|
490,773 |
|
Brown, Alan |
|
Noranda Aluminum Inc. Aluminum Group Retirement Plan |
|
|
80,002 |
|
|
|
Noranda Aluminum Inc. Management Supplemental Benefit Plan |
|
|
32,343 |
|
|
|
Total |
|
|
112,345 |
|
Gregston, David K |
|
Noranda Aluminum Inc. Aluminum Group Retirement Plan |
|
|
175,843 |
|
|
|
Noranda Aluminum Inc. Management Supplemental Benefit Plan |
|
|
85,541 |
|
|
|
Total |
|
|
261,384 |
|
Croft, Scott |
|
Noranda Aluminum Inc. Aluminum Group Retirement Plan |
|
|
20,427 |
|
|
|
Noranda Aluminum Inc. Management Supplemental Benefit Plan |
|
|
7,994 |
|
|
|
Total |
|
|
28,421 |
|
Smith, Layle K |
|
Noranda Aluminum Inc. Aluminum Group Retirement Plan |
|
|
17,943 |
|
|
|
Noranda Aluminum Inc. Management Supplemental Benefit Plan |
|
|
44,987 |
|
|
|
Total |
|
|
62,930 |
|
Lorentzen, Kyle D |
|
Noranda Aluminum Inc. Aluminum Group Retirement Plan |
|
|
7,528 |
|
|
|
Noranda Aluminum Inc. Management Supplemental Benefit Plan |
|
|
2,835 |
|
|
|
Total |
|
|
10,363 |
|
|
|
|
(1) |
|
Present values shown represent the increase in present value of accrued pension benefits from
December 31, 2007 to December 31, 2008. Benefits are assumed to begin at age 65 (which is the
plans earliest unreduced retirement age). Retirement Plan Benefits for Messrs. Anderson and
Brooks are based upon their elected benefit option at retirement. Present values assume
mortality in accordance with the RP2000 Healthy Annuitants table (without collar or amount
adjustments) projected to 2014 with Scale AA as of December 31, 2007 and the IRS prescribed
static table for 2009 Healthy Annuitants as of December 31, 2008. Benefits are assumed payable
as a joint and 75% survivor annuity (joint and 50% survivor annuity for December 31, 2007) if
the executive is married, or as a five-year certain and life annuity if the executive is
single. Actual elected options were used for Messrs. Anderson and Brooks. The discount rates
at December 31, 2008 and December 31, 2007 for financial reporting purposes are 6.10% and 6.0%
respectively for the Retirement Plan and 5.90% and 6.00% respectively for the Management
Supplemental Benefit Plan. |
135
Grants of Plan-Based Awards
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
All Other |
|
All Other |
|
|
|
|
|
Grant |
|
Modification |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock |
|
Option |
|
Exercise |
|
Date Fair |
|
Date Fair |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Estimated Future Payouts |
|
Awards: |
|
Awards: |
|
or Base |
|
Value of |
|
Value of |
|
|
|
|
|
|
Estimated Future Payouts Under |
|
Under Equity Incentive Plan |
|
Number of |
|
Number of |
|
Price of |
|
Stock |
|
Stock |
|
|
|
|
|
|
Non-Equity Incentive Plan Awards |
|
Awards |
|
Shares of |
|
Securities |
|
Option |
|
and |
|
and |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Stock or |
|
Underlying |
|
Awards |
|
Option |
|
Option |
|
|
Grant |
|
Threshold |
|
Target |
|
Maximum |
|
Threshold |
|
Target |
|
Maximum |
|
Units |
|
Options |
|
($/Sh) |
|
Awards |
|
Awards |
Name (a) |
|
Date (b) |
|
($)(c)(1) |
|
($)(d)(1) |
|
($)(e)(1) |
|
(#)(f) |
|
(#)(g) |
|
(#)(h) |
|
(#)(i)(2) |
|
(#)(j)(3) |
|
(k)(4) |
|
($)(l)(5) |
|
(m)(6) |
|
William Brooks |
|
|
|
|
|
|
|
|
|
|
218,400 |
|
|
|
436,800 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
115,430 |
|
Richard Anderson |
|
|
|
|
|
|
|
|
|
|
115,689 |
|
|
|
231,738 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
427,813 |
|
Alan Brown |
|
|
|
|
|
|
|
|
|
|
109,868 |
|
|
|
219,736 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
103,904 |
|
Keith Gregston |
|
|
|
|
|
|
|
|
|
|
112,271 |
|
|
|
224,542 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
103,904 |
|
Scott Croft |
|
|
|
|
|
|
|
|
|
|
106,165 |
|
|
|
212,330 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
103,904 |
|
Layle Smith |
|
|
3/10/08 |
|
|
|
|
|
|
|
750,000 |
|
|
|
1,500,000 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100,000 |
|
|
|
20.00 |
|
|
|
962,000 |
|
|
|
106,000 |
|
Layle Smith |
|
|
3/10/08 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
100,000 |
|
|
|
20.00 |
|
|
|
276,250 |
|
|
|
50,000 |
|
Kyle Lorentzen |
|
|
5/08/08 |
|
|
|
|
|
|
|
201,500 |
|
|
|
403,000 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
25,000 |
|
|
|
|
|
|
|
20.00 |
|
|
|
500,000 |
|
|
|
|
|
Kyle Lorentzen |
|
|
5/08/08 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
25,000 |
|
|
|
20.00 |
|
|
|
276,250 |
|
|
|
22,500 |
|
Kyle Lorentzen |
|
|
5/08/08 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
25,000 |
|
|
|
20.00 |
|
|
|
122,000 |
|
|
|
14,750 |
|
Kyle Lorentzen |
|
|
5/13/08 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
6,750 |
|
|
|
20.00 |
|
|
|
27,540 |
|
|
|
3,375 |
|
|
|
|
(1) |
|
Amounts reflect target and maximum bonus levels under our 2008 Annual Incentive Plan. The
plan does not provide for a threshold payout level. See Executive Compensation Elements
Used to Achieve Compensation Objectives 2008 Annual Incentive Plan for a more detailed
description of the plan. |
|
(2) |
|
Pursuant to his employment term sheet entered into on May 8, 2008. Mr. Lorentzen was awarded
25,000 shares of Noranda HoldCo common stock, with a grant date value of $500,000. |
|
(3) |
|
Pursuant to his employment term sheet entered into on March 3, 2008, Mr. Smith purchased
100,000 shares of Noranda HoldCo common stock and was awarded options to acquire 200,000
shares of Noranda HoldCo common stock. Fifty percent of the options are time-vesting options
that will become vested and exercisable in five equal annual installments on each anniversary
of the award beginning March 10, 2009 and ending March 10, 2013 and fifty percent of the
options are performance-vesting options that will vest upon the achievement of certain
performance goals related to the internal rate of return of funds managed by Apollo with
respect to its investment in the Company (the performance-vesting options also time-vest on
the seventh anniversary of grant if they have not previously vested). Pursuant to his
employment term sheet entered into on May 8, 2008, Mr. Lorentzen was awarded options to
acquire 50,000 shares of Noranda HoldCo common stock. Fifty percent of the options are
time-vesting options that will become vested and exercisable in five equal annual installments
on each anniversary of the award beginning May 8, 2009 and ending May 8, 2013 and fifty
percent of the options are performance-vesting options that will vest upon the achievement of
certain performance goals related to the internal rate of return of funds managed by Apollo
with respect to its investment in the Company (the performance-vesting options also time-vest
on the seventh anniversary of grant if they have not previously vested). On May 13, 2008 with
respect to a purchase of 6,750 shares of Noranda HoldCo common stock for $135,000, Mr.
Lorentzen was awarded options to acquire 6,750 of performance-vesting options that will vest
upon the achievement of certain performance goals related to the internal rate of return of
funds managed by Apollo with respect to its investment in the Company (the performance-vesting
options also time-vest on the seventh anniversary of grant if they have not previously
vested). Messrs. Smith and Lorentzen had no stock options that vested in 2008. |
|
(4) |
|
In connection with the dividend distribution by Noranda HoldCo on June 13, 2008, Messrs.
Smiths and Lorentzens stock options were adjusted by reducing the exercise price thereof
from $20 per share to $18 per share, and by paying them $2.70 per share in cash per option. |
|
(5) |
|
Amounts reported in column (l) include, with respect to stock awards, the then-current fair
market value of the underlying shares, and with respect to options, the aggregate value of the
options on the date of grant determined in accordance with SFAS No. 123R. |
|
(6) |
|
On June 13, 2008, all options were modified through an adjustment associated with a dividend
distribution by Noranda HoldCo. The amounts reflected in this column represent the aggregate
incremental fair value associated with this modification. The exercise price of Messrs. Smith and Lorentzens stock
options were adjusted from $20 to $18 per option; the exercise price of Messrs. Brooks, Anderson, Brown, Gregston
and Crofts stock options were adjusted from $6 to $4 per option. Additionally, Mr. Andersons
options were modified upon his termination from the Company in October 2008 to reflect an
extension of the remaining contractual term of 36,780 options and continued vesting in 24,520
options. |
136
Outstanding Equity Awards at Fiscal Year-End
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Option Awards |
|
Stock Awards |
|
|
|
|
|
|
|
|
|
|
Equity |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Equity Incentive |
|
|
|
|
|
|
|
|
|
|
Incentive Plan |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Equity Incentive |
|
Plan Awards: |
|
|
Number of |
|
Number of |
|
Awards: |
|
|
|
|
|
|
|
|
|
|
|
|
|
Market |
|
Plan Awards: |
|
Market or |
|
|
Securities |
|
Securities |
|
Number of |
|
|
|
|
|
|
|
|
|
Number of |
|
Value of |
|
Number of |
|
Payout Value of |
|
|
Underlying |
|
Underlying |
|
Securities |
|
|
|
|
|
|
|
|
|
Shares or |
|
Shares or |
|
Unearned |
|
Unearned |
|
|
Unexercised |
|
Unexercised |
|
Underlying |
|
|
|
|
|
|
|
|
|
Units of |
|
Units of |
|
Shares, Units or |
|
Shares, Units or |
|
|
Options |
|
Options |
|
Unexercised |
|
Option |
|
|
|
|
|
Stock That |
|
Stock That |
|
Other Rights |
|
Other Rights |
|
|
(#) |
|
(#) |
|
Unearned |
|
Exercise |
|
Option |
|
Have Not |
|
Have Not |
|
That Have Not |
|
That Have Not |
|
|
Exercisable |
|
Unexercisable |
|
Options |
|
Price |
|
Expiration Date |
|
Vested |
|
Vested |
|
Vested |
|
Vested |
Name(a) |
|
(b)(1) |
|
(c)(2) |
|
(#)(d)(2) |
|
($)(e)(3) |
|
(f)(4) |
|
(#)(g) |
|
($)(h) |
|
(#)(i) |
|
($)(j) |
|
William Brooks |
|
|
40,860 |
|
|
|
27,240 |
|
|
|
0 |
|
|
$ |
4.00 |
|
|
May 29, 2017 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Richard Anderson |
|
|
36,780 |
|
|
|
24,520 |
|
|
|
0 |
|
|
$ |
4.00 |
|
|
May 29, 2017 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Alan Brown |
|
|
36,780 |
|
|
|
24,520 |
|
|
|
0 |
|
|
$ |
4.00 |
|
|
May 29, 2017 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Keith Gregston |
|
|
36,780 |
|
|
|
24,520 |
|
|
|
0 |
|
|
$ |
4.00 |
|
|
May 29, 2017 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Scott Croft |
|
|
36,780 |
|
|
|
24,520 |
|
|
|
0 |
|
|
$ |
4.00 |
|
|
May 29, 2017 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Layle Smith |
|
|
|
|
|
|
100,000 |
|
|
|
100,000 |
|
|
$ |
18.00 |
|
|
March 10, 2018 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Kyle Lorentzen |
|
|
|
|
|
|
25,000 |
|
|
|
25,000 |
|
|
$ |
18.00 |
|
|
May 8, 2018 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Kyle Lorentzen |
|
|
|
|
|
|
|
|
|
|
6,750 |
|
|
$ |
18.00 |
|
|
May 13, 2018 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Pursuant to option agreements entered into in connection with the consummation of the Apollo
Acquisition or commencement of employment, each of our named executive officers received
grants of stock options to acquire common shares of Noranda HoldCo at an exercise price of $10
per share (in the case of Messrs. Brooks, Anderson, Brown, Gregston and Croft) or $20 per
share (in the case of Messrs. Smith and Lorentzen). Generally, 50% of the options held by each
of our named executive officers are time-vesting options that will become vested and
exercisable in five equal annual installments on the first five anniversaries of grant (or, in
the case of options granted in connection with the Apollo Acquisition, on each of the first
five anniversaries of the consummation of the Apollo Acquisition), and 50% of the options are
performance-vesting options that will vest upon the achievement of certain performance goals
related to the internal rate of return of funds managed by Apollo with respect to its
investment in the Company. In June 2008, the performance goals applicable to the
performance-vesting options for Messrs. Brooks, Anderson, Brown, Gregston and Croft were
achieved, and such options vested. In each case, the vesting of options is generally subject
to the grantees continued provision of services to the Company or one of its subsidiaries
through the applicable vesting date. In connection with the dividend distribution by Noranda
HoldCo on June 12, 2007, the options granted to the Companys employees, including the
Companys named executive officers, were adjusted by reducing the exercise price thereof from
$10 per share to $6 per share, and by paying each optionholder $6 per option. Additionally,
in connection with the dividend distribution by Noranda HoldCo on June 13, 2008, the options
granted to the Companys employees on May 29, 2007, including Messrs. Brooks, Anderson, Brown,
Gregston and Croft, were adjusted by reducing the exercise price thereof from $6 per share to
$4 per share, and by paying optionholders including Messrs. Brooks, Anderson, Brown, Gregston
and Croft $2.70 per share in cash per option. In connection with the dividend distribution by
Noranda HoldCo on June 13, 2008, Messrs. Smith and Lorentzens stock options were adjusted
from $20 per share to $18 per share and each was paid $2.70 per option. |
|
(2) |
|
Options reported in columns (b) and (c) were granted to Messrs. Brooks, Anderson, Brown,
Gregston and Croft on May 29, 2007 in connection with the completion of the Apollo
Acquisition. Options reported in columns (c) and (d) were granted to Messrs. Smith and
Lorentzen in connection with their employment term sheets. Generally, 50% of the options held
by each of our named executive officers are time-vesting options that will become vested and
exercisable in five equal annual installments on the first five anniversaries of grant (or, in
the case of options granted in connection with the Apollo Acquisition, on each of the first
five anniversaries of the consummation of the Apollo Acquisition), and 50% of the options are
performance-vesting options that will vest upon the achievement of certain performance goals
related to the internal rate of return of funds managed by Apollo with respect to its
investment in the Company. The performance-vesting options for Messrs. Brooks, Anderson, Brown,
Gregston and Croft vested effective June 13, 2008. All of the time-vesting options may become
vested earlier upon the optionees continued employment for 18 months following a change of
control or upon certain qualifying terminations of employment prior to such 18-month
anniversary. |
|
(3) |
|
The exercise price per share of Noranda HoldCos common stock subject to the options was $10
per share on the date of grant for Messrs. Brooks, Anderson, Brown, Gregston and Croft and $20
per share on date of grant for Messrs. Smith and Lorentzen. In connection with the dividend
distribution by Noranda HoldCo on June 12, 2007, the options granted to the Companys
employees, including Messrs. Brooks, Anderson, Brown, Gregston and Croft were adjusted to
reflect the dividend by reducing the exercise price thereof from $10 per share to $6 per
share. Additionally, in connection with the dividend distribution by Noranda HoldCo on June
13, 2008, the options granted to the Companys employees, including Messrs. Brooks, Anderson,
Brown, Gregston, Croft, Smith and Lorentzen were adjusted to reflect the dividend by reducing
the exercise price thereof from $6 per share to $4 per share and from $20 per share to $18 per
share for Messrs. Smith and Lorentzen. Accordingly, the option exercise price at fiscal year
end was $4 per share for Messrs. Brooks, Anderson, Brown, Gregston and Croft and $18 per share
for Messrs. Smith and Lorentzen. |
|
(4) |
|
All outstanding options held by Messrs. Brooks, Anderson, Brown, Gregston and Croft on
December 31, 2008 were granted May 29, 2007 and will expire ten years from the date of grant.
All outstanding options held by Mr. Smith on December 31, 2008, were granted on March 3, 2008
and will expire ten years from the date of grant. The outstanding options held by Mr.
Lorentzen on December 31, 2008 and granted on May 8, 2008 and May 13, 2008, will expire ten
years from the date of grant. However, subject to certain exceptions set forth in the
applicable stock option award agreement, unvested options will automatically expire upon the
date of the optionees termination of employment, and vested options will generally expire 90
days following the termination of the optionees employment without cause or with good
reason (each as defined in the applicable stock option agreement), 60 days following the
optionees termination of employment without good reason and 180 days following the optionees
death or disability. All options will be forfeited upon a termination of the optionees
employment for cause. |
137
Option Exercises and Stock Vested
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|
Option Awards |
|
Stock Awards |
|
|
Number of Shares Acquired |
|
Value Realized on Exercise |
|
Number of Shares Acquired |
|
Value Realized on Vesting |
Name(a) |
|
on Exercise (#)(b) |
|
on Vesting ($)(c) |
|
(#)(d) |
|
($)(e) |
|
William Brooks |
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
Richard Anderson |
|
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|
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Alan Brown |
|
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|
Keith Gregston |
|
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|
|
|
|
|
|
|
|
|
|
|
|
Scott Croft |
|
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|
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|
|
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|
|
|
|
|
|
|
|
Layle Smith |
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|
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|
|
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|
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Kyle Lorentzen (1) |
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25,000 |
|
|
|
500,000 |
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(1) |
|
Pursuant to his employment term sheet, Mr. Lorentzen was awarded 25,000 shares of Noranda
HoldCo common stock, with a grant date value of $500,000, on May 8, 2008. |
138
Pension Benefits
The chart below sets forth, for each of our named executive officers, such officers years of
credited service, present value of accumulated benefit as of December 31, 2008, and payments during
2008, under each of our defined benefit pension plans.
|
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|
|
|
|
|
|
|
|
|
|
|
Number of |
|
|
|
|
|
Payments |
|
|
|
|
Years |
|
|
|
|
|
During |
|
|
|
|
Credited |
|
Present Value |
|
Last Fiscal |
|
|
|
|
Service |
|
of Accumulated |
|
Year |
Name (a) |
|
Plan Name(b)(1) |
|
(#)(c) |
|
Benefit ($)(d)(2) |
|
($)(e) |
|
Richard Anderson |
|
Noranda Aluminum Inc. Aluminum Group Retirement Plan |
|
|
7.8 |
|
|
|
300,389 |
|
|
|
|
|
|
|
Noranda Aluminum Inc. Management Supplemental Benefit Plan |
|
|
7.8 |
|
|
|
90,663 |
|
|
|
|
|
|
|
Total |
|
|
|
|
|
|
391,052 |
|
|
|
|
|
William Brooks |
|
Noranda Aluminum Inc. Aluminum Group Retirement Plan |
|
|
22.8 |
|
|
|
910,032 |
|
|
|
54,561 |
|
|
|
Noranda Aluminum Inc. Management Supplemental Benefit Plan |
|
|
22.8 |
|
|
|
1,978,169 |
|
|
|
|
|
|
|
Total |
|
|
|
|
|
|
2,888,201 |
|
|
|
54,561 |
|
Alan Brown |
|
Noranda Aluminum Inc. Aluminum Group Retirement Plan |
|
|
16.5 |
|
|
|
537,257 |
|
|
|
|
|
|
|
Noranda Aluminum Inc. Management Supplemental Benefit Plan |
|
|
16.5 |
|
|
|
164,550 |
|
|
|
|
|
|
|
Total |
|
|
|
|
|
|
701,807 |
|
|
|
|
|
David K. Gregston |
|
Noranda Aluminum Inc. Aluminum Group Retirement Plan |
|
|
36.8 |
|
|
|
1,047,045 |
|
|
|
|
|
|
|
Noranda Aluminum Inc. Management Supplemental Benefit Plan |
|
|
36.8 |
|
|
|
287,986 |
|
|
|
|
|
|
|
Total |
|
|
|
|
|
|
1,335,031 |
|
|
|
|
|
Scott Croft |
|
Noranda Aluminum Inc. Aluminum Group Retirement Plan |
|
|
17.7 |
|
|
|
134,782 |
|
|
|
|
|
|
|
Noranda Aluminum Inc. Management Supplemental Benefit Plan |
|
|
17.7 |
|
|
|
19,173 |
|
|
|
|
|
|
|
Total |
|
|
|
|
|
|
153,955 |
|
|
|
|
|
Layle K. Smith |
|
Noranda Aluminum Inc. Aluminum Group Retirement Plan |
|
|
0.8 |
|
|
|
17,943 |
|
|
|
|
|
|
|
Noranda Aluminum Inc. Management Supplemental Benefit Plan |
|
|
0.8 |
|
|
|
44,987 |
|
|
|
|
|
|
|
Total |
|
|
|
|
|
|
62,930 |
|
|
|
|
|
Kyle D. Lorentzen |
|
Noranda Aluminum Inc. Aluminum Group Retirement Plan |
|
|
0.7 |
|
|
|
7,528 |
|
|
|
|
|
|
|
Noranda Aluminum Inc. Management Supplemental Benefit Plan |
|
|
0.7 |
|
|
|
2,835 |
|
|
|
|
|
|
|
Total |
|
|
|
|
|
|
10,363 |
|
|
|
|
|
|
|
|
(1) |
|
The Aluminum Group Retirement Plan is a tax-qualified defined benefit pension plan that
provides a benefit of 1.75% of final five-year average compensation, with an offset of 0.75%
of the executives Social Security benefit for each year of credited service (maximum 40
years). Pay reflected in the formula is total compensation, excluding deferred compensation,
and is subject to certain limits required by the Internal Revenue Code. Benefits commence at
age 65, or as early as age 55 with a reduction of 3% for each year by which commencement
precedes age 65. Accrued benefits are vested when the employee has completed 5 years of
service. All of the named executive officers are currently eligible for early retirement
benefits, except Messrs. Smith and Lorentzen who do not yet have 5 years of service and Mr.
Croft who is not yet 55 years of age. Upon disability before retirement, the accrued benefit
is payable immediately and is reduced for early commencement before age 65, and, if the
employee remains disabled until age 65, a benefit is payable at age 65 equal to the benefit
the employee would have earned had he remained employed until age 65 at his last rate of pay.
Upon retirement, the benefit is paid as a monthly annuity for the employees life, with 5
years of payments guaranteed. Alternatively, employees can elect an actuarially equivalent
benefit in the form of a joint and 50% survivor annuity (which married participants must elect
unless they obtain spousal consent), a 75% and 100% joint survivor annuity, a life annuity
with 10 years guaranteed, or, if the present value of the benefit is less than $25,000, a lump
sum payment. If a married employee dies before retirement, a survivor benefit is paid to the
surviving spouse equal to the benefit the spouse would have received if the employee had
retired and chosen the 50% joint and survivor annuity. The qualified plan is subject to
certain IRS limits on pay which can be recognized and benefits that can be paid, and also does
not recognize deferred compensation. |
|
|
|
The Management Supplemental Benefit Plan is a non-qualified defined benefit pension plan that
uses the same benefit formula as the qualified plan and provides any benefit accruals that
would have been provided under the qualified plan if not for the pay and benefit limits of the
Internal Revenue Code and if the executive had not deferred compensation. Executives can elect
to receive non-qualified plan payments in an actuarially equivalent lump sum or in 2, 3, 5 or
10 annual installments, and can elect to begin receiving benefits at age 55, 60, 65 or 70 (but
not before 6 months after termination of employment). |
|
(2) |
|
Present values shown represent the present value of accrued pension benefits at December 31,
2008. Benefits are assumed to begin at age 65 (which is the plans earliest unreduced
retirement age). Retirement Plan benefits for Messrs. Anderson and Brooks are based upon their
elected benefit option at retirement. Present values assume mortality in accordance with the
IRS prescribed static table for 2009 for Healthy Annuitants as of December 31, 2008.
Retirement Plan benefits are assumed payable as a joint and 75% survivor annuity if the
executive is married, or as a five-year certain and life annuity if the executive is single.
Actual elected options were used for Messrs. Anderson and Brooks. Management Supplemental
Benefit Plan benefits are assumed payable as lump sums. The discount rates at December 31,
2008 for financial reporting purposes are 6.10% for the Retirement Plan and 5.9% for the
Management Supplemental Benefit Plan. |
139
Nonqualified Deferred Compensation
The chart below sets forth, for each named executive officer, such officers participation
levels and earnings history in our non qualified deferred compensation plan for 2008.
|
|
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|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Executive |
|
Registrant |
|
|
|
|
|
Aggregate |
|
Aggregate |
|
|
Aggregate Balance |
|
Contributions in |
|
Contributions in |
|
Aggregate |
|
Withdrawals/ |
|
Balance at |
|
|
at January 1, 2008 |
|
Last FY |
|
Last FY |
|
Earnings in Last |
|
Distributions |
|
Last FYE |
Name (a) |
|
($)(a) |
|
($)(b)(1) |
|
($)(c) |
|
FY ($)(d)(2) |
|
($)(e) |
|
($)(f) |
|
William Brooks |
|
|
3,356,465 |
|
|
|
107,185 |
|
|
|
|
|
|
|
312,725 |
|
|
|
459,620 |
|
|
|
3,316,755 |
|
Richard Anderson. |
|
|
180,366 |
|
|
|
46,657 |
|
|
|
|
|
|
|
19,843 |
|
|
|
|
|
|
|
246,866 |
|
Alan Brown |
|
|
144,299 |
|
|
|
|
|
|
|
|
|
|
|
13,470 |
|
|
|
|
|
|
|
157,769 |
|
Keith Gregston |
|
|
86,023 |
|
|
|
24,000 |
|
|
|
|
|
|
|
9,093 |
|
|
|
|
|
|
|
119,116 |
|
Scott Croft |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Layle K. Smith |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Kyle D. Lorentzen |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(1) |
|
Under our nonqualified deferred compensation plan, executive officers and other highly
compensated Company employees may defer up to 33% of their base salary and annual bonus, with
a minimum annual deferral amount of $2,000. Under the nonqualified deferred compensation plan,
distribution elections are irrevocable once made, and elections made in a prior year will not
be affected by elections made in future years. All distributions are made in cash in either a
lump sum payment or in equal annual installments over a period of 5, 10 or 15 years. For each
future deferral election, distributions commence beginning on March 15 of either (a) the year
following the participants attainment of a specified age (as early as age 55 or as late as
age 70), even if the participant is actively employed at such age; or (b) the March 15
following the later of the date the participant leaves active employment with the Company or
attains age 55, in each case, subject to any required delays as a result of Section 409A of
the Internal Revenue Code. |
|
(2) |
|
Amounts deferred are not actually invested, but are credited with interest at a rate equal to
the sum of the credited portfolio rate of return published annually by Northwestern Mutual
Life Insurance Company (which, for 2008, was 7.5%) and 1.5%. |
140
Potential Payments Upon Termination or Change of Control
Mr. Smiths Term Sheet. Mr. Smiths term sheet is described under Management Agreements
above. Pursuant to Mr. Smiths term sheet, in the event that Mr. Smiths employment as our CEO is
terminated by us without cause or by Mr. Smith for good reason (each, an Involuntary
Termination), he would be entitled to 18 months of base salary, payable in a lump sum, a prorated
annual bonus for the year of termination and 18 months of continued health care benefits. In the
event that Mr. Smiths employment as our CEO is terminated by us due to his disability or death,
he, or his estate, would be entitled to 12 months of base salary, payable in a lump sum. In
addition, Mr. Smith would be entitled, in the event of a change of control of Noranda HoldCo prior
to or on the 18-month anniversary of his commencement of employment, to full vesting of all
time-vesting stock options and the right to re-sell his 100,000 purchased shares to us for no less
than $8 million. However, in the event of such a change of control, any cash received by Mr. Smith
for those shares would be subject to a continued service requirement pursuant to which his right to
the cash would vest 50% on the six-month anniversary of the change of control and 50% on the first
anniversary of the change of control, subject to accelerated vesting upon an Involuntary
Termination.
Mr. Lorentzens Term Sheet. Mr. Lorentzens term sheet is described under Management
Agreements above. Pursuant to Mr. Lorentzens term sheet, in the event that Mr. Lorentzens
employment is terminated by us without cause or by Mr. Lorentzen for good reason, he would be
entitled to 12 months of base salary, payable in installments through the end of the year of
termination, with the remainder paid in a lump sum, a prorated annual bonus for the year of
termination and continued health benefits for a limited period.
Mr. Brooks Employment Agreement. Mr. Brooks term sheet is described under Management
Agreements above. Pursuant to Mr. Brooks term sheet, in the event that Mr. Brooks employment was
terminated by the Company without cause (generally the commission of a crime or an act of moral
turpitude, a willful commission of an act of dishonesty or, while he was serving in these
positions, a material breach of Mr. Brooks obligations as the Companys President and CEO) or by
Mr. Brooks for good reason (generally a material reduction in Mr. Brooks responsibilities or
compensation) during any calendar year, Mr. Brooks was to continue to receive his full salary and,
if applicable, target bonus, paid as though he had continued to work as CEO for such full calendar
year. Thereafter, Mr. Brooks was to receive $300,000 per year until the third anniversary of the
consummation of the Apollo Acquisition, subject to Mr. Brooks agreement to serve on the Companys
Board of Directors if requested by Apollo. In addition, except following a termination for cause,
Mr. Brooks is entitled to the same value of benefits he received as CEO during the three-year
period following the consummation of the Apollo Acquisition. Mr. Brooks retired on March 3, 2008,
which termination was treated as termination by him for good reason. Due to his retirement, the
present value of his employment related benefits (including health plan, flexible spending account
match, accidental death and dismemberment insurance, and 401(k) Company match) was paid to him in
the amount of $22,700 in August 2008. In the event that Mr. Brooks service as CEO or as a director is
terminated as a result of Mr. Brooks death or disability, the Company is to continue to pay Mr.
Brooks base salary through the third anniversary of the consummation of the Apollo Acquisition.
Senior Managers Severance Plan. Each of Messrs. Brown, Gregston and Croft is eligible, and
while an employee of the Company, Mr. Anderson was eligible to participate in our senior managers
severance plan applicable to the senior management employees who directly report to the Companys
President. In the event that a participant incurs an involuntary termination of employment due to a
permanent reduction in force, the elimination of a job or position, a corporate reorganization
(generally a merger or similar transaction resulting in employment terminations), or a demonstrated
insufficient aptitude for continued employment not attributable to any willful cause or effect,
then, subject to execution of a release of claims, the participant will receive six months base
salary plus 1.25 weeks base salary per full year of service plus 1.25 weeks base salary for each
$9,120 of annual base salary (or portion thereof) (subject to a maximum severance amount of 104
weeks of base pay), provided that the participant will be ineligible for severance in the event of
a voluntary resignation, misconduct (including unethical or illegal conduct), a lay-off expected to
be short-term in nature, or the refusal to accept reassignment where reassignment is at
substantially similar pay, benefits and reporting duties (and not more than 50 miles from the prior
location).
Acceleration of Equity Under Certain Circumstances. Except as described for Mr. Smith in the
next sentence, in the event of a change in control of the Company, all time-vesting options
granted to our named executive officers will vest upon the grantees continued employment for 18 months following
the change in control, or sooner upon a termination of employment by the Company without cause
prior to such 18-month anniversary. As described above, in the event of a change of control of
Noranda HoldCo prior to or on the 18-month anniversary of his commencement of employment, Mr. Smith
would be entitled to full vesting of all time-vesting stock options.
If on December 31, 2008, each of our named executive officers who was employed with us as of
such date had been terminated under the circumstances described above giving rise to severance
benefits under the severance plan (or with respect to Messrs. Smith and Lorentzen, terminated by
the Company without cause or by the named executive officer for good reason), Messrs. Smith,
Lorentzen, Brown, Gregston and Croft would have received cash severance amounts of approximately
$1,125,000, $310,000, $321,616, $439,496 and $311,758, respectively, under the severance plan (or,
with respect to Messrs. Smith and Lorentzen pursuant to their
term sheets). In the event that such termination
141
had followed a change of control and that all time-vesting options had been settled
based upon a price of $1.40 per share, the fair market value at December 31, 2008, then each of Messrs.
Smith, Lorentzen, Brooks, Anderson, Brown, Gregston and Croft would have received $0 in settlement of his
time-vesting options because the exercise price of each of the
options exceeded $1.40 per share. In addition, in the event that
Mr. Smith's employment as our CEO had been terminated by us due to
his disability or death, he (or his estate) would have been entitled to 12 months of base salary, or $750,000, payable in a lump sum. In connection with their actual terminations of employment on March 1, 2008
and November 1, 2008, respectively, Messrs. Brooks and Anderson received cash severance amounts of
$713,425 and $463,476, respectively. Mr. Anderson, working as a consultant, and Mr. Brooks, as a
member of the Companys Board of Directors, will continue to accrue credit towards vesting of their
stock options. Mr. Anderson also received a prorated bonus for 2008, certain healthcare benefits,
and use of a Company automobile through May 31, 2009. Pursuant to his termination and consulting
agreement, Mr. Anderson will serve as a consultant to the Company through May 18, 2012, subject to
earlier termination of the consulting term by either party. During this consulting term, the
Company will pay Mr. Anderson consulting fees of $2,000/month and will reimburse him for reasonable
business expenses.
Director Compensation
Mr. Brooks received no additional compensation for serving as a director of Noranda HoldCo
when he was serving as our CEO, and except as described above pursuant to his term sheet, will
receive no additional compensation for serving as a director of Noranda HoldCo. In addition, Mr.
Smith received no additional compensation for serving as a director of Noranda HoldCo. All other
directors are paid under compensation schedules approved by the Board of Directors of Noranda
HoldCo. None of our Directors associated with Apollo received compensation for their services as
directors in 2008. However, as discussed below, Apollo Management VI, L.P. and Apollo Alternative
Assets, L.P. received equity-based remuneration for making available certain non-employee Directors
to the Company.
142
DIRECTOR COMPENSATION
The table below summarizes the compensation paid by the Company to each non-employee director
for the fiscal year ended
December 31, 2008.
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Fees Earned or |
|
|
|
|
|
|
Paid in Cash |
|
Option Awards |
|
|
Name (a) |
|
($)(b)(1) |
|
($)(c)(2) |
|
Total ($)(d) |
|
Joshua J. Harris |
|
|
|
|
|
|
|
|
|
|
|
|
Eric L. Press |
|
|
|
|
|
|
|
|
|
|
|
|
Gareth Turner |
|
|
|
|
|
|
|
|
|
|
|
|
M. Ali Rashid |
|
|
|
|
|
|
|
|
|
|
|
|
Matthew H. Nord |
|
|
|
|
|
|
|
|
|
|
|
|
Matthew R. Michelini |
|
|
|
|
|
|
|
|
|
|
|
|
Scott Kleinman |
|
|
|
|
|
|
|
|
|
|
|
|
Alan H. Schumacher |
|
$ |
120,041 |
|
|
$ |
19,000 |
|
|
$ |
139,041 |
|
Thomas R. Miklich |
|
$ |
119,041 |
|
|
$ |
19,000 |
|
|
$ |
138,041 |
|
Robert A. Kasdin |
|
$ |
92,036 |
|
|
$ |
15,000 |
|
|
$ |
107,036 |
|
|
|
|
(1) |
|
As described immediately below, Messrs. Harris, Press, Turner, Nord, Michelini and Kleinman
received no compensation for their services in 2008. Rather, director fees were paid to Apollo
Management VI, L.P. and Apollo Alternative Assets, L.P. for making available for service our
non-employee directors in 2008. As more fully described below, Apollo Management VI, L.P. and
Apollo Alternative Assets, L.P. received $844,215 and $120,602, respectively, in retainers and
fees in respect of Messrs. Harris, Press, Turner, Rashid, Nord, Michelini and Kleinman in
2008. |
|
(2) |
|
As described immediately below, Messrs. Harris, Press, Turner, Nord, Michelini and Kleinman
received no compensation for their services in 2008. Rather, options were granted to Apollo
Management VI, L.P. and Apollo Alternative Assets, L.P. for making available for service our
non-employee directors in 2008. As more fully described below, Apollo Management VI, L.P. and
Apollo Alternative Assets, L.P. were granted 61,250 and 8,750 options, respectively, in
respect of Messrs. Harris, Press, Turner, Rashid, Nord,
Michelini and Kleinman in 2007. As described below, Messrs.
Schumacher, Miklich and Kasdin each received 10,000 options to
purchase shares of Noranda HoldCo common stock at an exercise price
of $20 in connection with their appointment to the Board of Directors
of Noranda HoldCo. Twenty percent of the total options will vest and
become exercisable on each of the first five anniversaries of their
award date. In connection with the 2008 Dividend, the exercise price
of outstanding options to purchase shares of Noranda HoldCo common
stock was reduced from $20 to $18 and the holders thereof were paid
$2.70 per share in cash per option. The amounts in Column (c)
represent the SFAS No. 123R expense recognized for options
granted in 2008 to Messrs. Schumacher, Miklich and Kasdin, which
include the expense for option modification on June 13, 2008
plus the cash dividend distribution paid in conjunction with such
modification. For a discussion of the assumptions made in the option
valuation, please see Note 14, Shareholders Equity and
Share-Based Payments, of the Notes to Consolidated Financial
Statements.
|
Compensation as Director. Effective January 1, 2008, each non-employee director of Noranda
HoldCo was entitled to an annual retainer of $75,000, paid quarterly, in advance, plus $2,000 for
each meeting of the Board of Directors attended in person ($1,000 if attended by telephone).
Compensation as Committee Members. Each non-employee director of Noranda HoldCo who is a
member of a committee of the Board is entitled to receive $2,000 for each committee meeting
attended in person ($1,000 if attended by telephone).
Apollo Designees. Notwithstanding the general compensation rates described above, to the
extent that the service of any non-employee director of Noranda HoldCo is made available to the
Company by Apollo (such a non-employee director, an Apollo Designee), such Apollo Designee will
not be eligible to receive any annual retainers and meetings fees described above (whether as a
director or as a Committee Member). Instead, in consideration for providing the services of such
Apollo Designee, Apollo Management VI, L.P. will receive 87.5% of the amount of such retainers or
fees and Apollo Alternative Assets, L.P. will receive the remaining 12.5%.
2008 Equity-Based Grants. With appointment to the Board of Directors of Noranda HoldCo during
2008, Messrs. Schumacher, Miklich and Kasdin each received 10,000 options to purchase shares of
Noranda HoldCo common stock at an exercise price of $20. In connection with a dividend
distribution by Noranda HoldCo on June 13, 2008, the exercise price of outstanding options to
purchase shares of Noranda HoldCo common stock was reduced from $20 to $18 and the holders thereof
were paid $2.70 per share in cash per option. Twenty percent of the total options will vest and
become exercisable on each of the first five anniversaries of their award date.
Compensation Committee Interlocks and Insider Participation
Prior to December 7, 2007, our entire Board of Directors performed the functions of a
compensation committee. Other than Messrs. Brooks and Smith, none of such directors has ever been
one of our officers or employees. None of such directors during 2008 had any relationship that
requires disclosure in this report as a transaction with a related person. During 2008, none of our
executive officers served as a member of the compensation committee of another entity.
143
|
|
|
ITEM 12. |
|
SECURITY OWNERSHIP OF CERTAIN BENEFICIAL OWNERS AND MANAGEMENT AND RELATED STOCKHOLDER
MATTERS |
The following table sets forth information regarding the beneficial ownership of our common
stock as of January 31, 2009 for:
|
|
|
each person who beneficially owns more than 5% of our common stock; |
|
|
|
|
each of our named executive officers; |
|
|
|
|
each member of our Board of Directors; |
|
|
|
|
all of our executive officers and members of our Board of Directors as a group;
and |
|
|
|
|
each selling stockholder. |
|
|
|
|
|
|
|
|
|
|
|
|
Shares Beneficially |
|
|
Owned(1) |
Name of Beneficial Owner(2) |
|
|
Shares |
|
% |
|
|
|
|
Apollo Management, L.P. and affiliates(3) |
|
|
21,490,000 |
|
|
|
98.5 |
|
Layle K. Smith |
|
|
120,000 |
|
|
|
* |
|
Bill Brooks |
|
|
85,860 |
|
|
|
* |
|
Rick Anderson |
|
|
64,280 |
|
|
|
* |
|
Alan Brown |
|
|
61,780 |
|
|
|
* |
|
Keith Gregston |
|
|
61,780 |
|
|
|
* |
|
Scott Croft |
|
|
61,780 |
|
|
|
* |
|
Kyle D. Lorentzen(4) |
|
|
31,750 |
|
|
|
* |
|
Eric L. Press |
|
|
|
|
|
|
|
|
Gareth Turner |
|
|
|
|
|
|
|
|
M. Ali Rashid |
|
|
|
|
|
|
|
|
Matthew H. Nord |
|
|
|
|
|
|
|
|
Matthew R. Michelini |
|
|
|
|
|
|
|
|
Scott Kleinman |
|
|
|
|
|
|
|
|
Alan H. Schumacher |
|
|
2,000 |
|
|
|
* |
|
Thomas R. Miklich |
|
|
2,000 |
|
|
|
* |
|
Robert Kasdin |
|
|
2,000 |
|
|
|
* |
|
All executive officers and directors as a group (16 persons) |
|
|
493,230 |
|
|
|
2.3 |
|
|
|
|
* |
|
Less than 1%. |
|
(1) |
|
The amounts and percentages of interests beneficially owned are reported on the basis of
regulations of the SEC governing the determination of beneficial ownership of securities.
Under the rules of the SEC, a person is deemed to be a beneficial owner of a security if
that person has or shares voting power, which includes the power to vote or direct the voting
of such security, or investment power, which includes the power to dispose of or to direct the
disposition of such security. A person is also deemed to be a beneficial owner of any
securities of which that person has a right to acquire beneficial ownership within 60 days.
Securities that can be so acquired are deemed to be outstanding for purposes of computing such
persons ownership percentage, but not for purposes of computing any other persons
percentage. Under these rules, more than one person may be deemed beneficial owner of the same
securities and a person may be deemed to be a beneficial owner of securities as to which such
person has no economic interest. Except as otherwise indicated in these footnotes, each of the
beneficial owners has, to our knowledge, sole voting and investment power with respect to the
indicated ownership interests. Beneficial ownership amounts for Messrs. Brooks, Anderson,
Brown, Gregston, Croft, Schumacher, Miklich and Kasdin include 40,860, 36,780, 36,780, 36,780,
36,780, 2,000, 2,000, and 2,000 shares, respectively, that may be acquired upon the exercise
of options. |
|
(2) |
|
Unless otherwise indicated, the address of each person listed is c/o Noranda Aluminum Holding
Corporation, 801 Crescent Centre Drive, Suite 600, Franklin, Tennessee 37067. |
|
(3) |
|
Represents all equity interest of Noranda HoldCo held of record by Apollo Investment Fund VI,
L.P. (Investment Fund VI) and Noranda Holdings, LP (Noranda Holdings, together with
Investment Fund VI, the Apollo Investors). Also includes 70,000 shares issuable upon the
exercise of outstanding options issued to Apollo Management VI, L.P. (Management VI) and
Apollo Alternative Assets, L.P. (Alternative Assets). Apollo Advisors VI, L.P. (Advisors
VI) is the general partner of Investment Fund VI and Apollo Capital Management VI, LLC (ACM
VI) is the general partner of Advisors VI. Apollo Principal Holdings, I, L.P. (Apollo
Principal) is the sole member of ACM VI and Apollo Principal Holdings, I GP, LLC (Apollo
Principal GP) is the general partner of Apollo Principal. Noranda Holdings LLC (Holdings
LLC) is the general partner of Noranda Holdings. Management VI serves as the manager of
Investment Fund VI and of Holdings LLC, and as such has voting and investment power over the
shares of Noranda HoldCo held by Investment Fund VI and Noranda Holdings. AIF VI Management,
LLC (AIF VI LLC) is the general partner of Management VI, Apollo Management, L.P. (Apollo
Management) is the sole member and manager of AIF VI LLC, and Apollo Management GP, LLC
(Apollo Management GP) is the general partner of Apollo Management. Apollo International
Management, L.P. (AIM LP) is the managing general partner of Alternative Assets, and Apollo
International Management GP, LLC (International Management GP) is the general partner of AIM
LP. Apollo Management Holdings, LP (AMH) is the sole member and manager of Apollo Management
GP and International Management GP. Apollo Management Holdings GP, LLC (AMH GP and together
with the Apollo Investors, Alternative Assets, Advisors VI, ACM VI, Apollo Principal, Apollo Principal GP,
Holdings LLC, Management VI, AIF VI LLC, Apollo Management, Apollo Management GP, AIM LP,
International Management GP and AMH, the Apollo Entities) is the general partner of AMH.
Each of the Apollo Entities disclaims beneficial ownership of all shares of Noranda HoldCo
held by the Apollo Investors or beneficially owned by Management VI or Alternative Assets,
except to the extent of any pecuniary interest therein. The address of Investment Fund VI,
Advisors VI, ACM VI, Apollo Principal and Apollo Principal GP is 1 Manhattanville Road, Suite
201, Purchase, New York 10577. The address of Management VI, AIF VI LLC, AMH, AMH GP, Apollo
Management, Apollo Management GP, AIM LP and International Management GP is 9 West 57th
Street, 43rd Floor, New York, NY 10019. The address of Alternative Assets is c/o Walkers SPV
Limited, PO Box 908GT, Walker House, Mary Street, George Town, Grand Cayman, Cayman Islands,
B.W.I. |
|
|
|
Leon Black, Joshua Harris and Marc Rowan are the members of the board of managers of Apollo Principal GP and
AMH GP. Each of Messrs. Black, Harris and Rowan disclaims beneficial ownership of all shares of
Noranda HoldCo held by the Apollo Investors or beneficially owned by Harris Management VI or
Alternative Assets, except to the extent of any pecuniary interest therein. The address of
Messrs. Black, Harris and Rowan is c/o Apollo Management, L.P., 9 West 57th Street, New York, New York
10019. |
144
|
|
|
|
|
Each of Messrs. Press, Turner, Rashid, Nord, Michelini and Kleinman, are affiliated with
Apollo, disclaim beneficial ownership of any shares of Noranda HoldCo that may be deemed
beneficially owned by any of the Apollo Entities, except to the extent of any pecuniary
interest therein. The address of Messrs. Press, Turner, Rashid, Nord, Michelini and Kleinman
is c/o Apollo Management, L.P., 9 West 57th Street, New York, New York 10019. |
|
(4) |
|
Does not include Mr. Lorentzens right, pursuant his employment agreement, to purchase,
during his employment and upon one business days notice to us, an additional number of shares
having a then-current fair market value of $115,000 for an aggregate purchase price of
$115,000. |
145
|
|
|
ITEM 13. |
|
CERTAIN RELATIONSHIPS AND RELATED PERSON TRANSACTIONS, AND DIRECTOR INDEPENDENCE |
Security Holders Agreement
Noranda HoldCo, Apollo and those members of our management team who hold shares of common
stock of Noranda HoldCo or options to acquire shares of common stock of Noranda HoldCo are parties
to a security holders agreement that is intended, among other things, to provide for the orderly
governance of Noranda HoldCo. The security holders agreement provides, among other things, that on
certain transfers of common stock of Noranda HoldCo by Apollo, all other holders of common stock of
Noranda HoldCo have the right to participate in such sale on a pro rata basis on the same terms;
and that in connection with certain sales of Noranda HoldCo by Apollo, Apollo has the right to
require all other holders to sell a pro rata portion of their shares on the same terms as Apollo in
connection with such sale by Apollo. The security holders agreement also addresses other matters,
such as the circumstances in which Apollo may demand registration under the Securities Act and the
terms on which other parties may participate in such registration.
Apollo Management Agreement and Transaction Fee
We entered into a management agreement with Apollo upon the closing of the Apollo Acquisition,
pursuant to which Apollo provides us with management services. Under the agreement, we pay Apollo
an annual management fee of $2.0 million. The agreement terminates on May 18, 2017. Apollo may
terminate the agreement at any time, in which case we will pay Apollo, as consideration for
terminating the agreement, the net present value of all management fees payable through the end of
the term of the management agreement. In addition, Apollo is entitled to receive a transaction fee
in connection with certain subsequent merger, acquisition, financing or similar transactions equal
to 1% of the aggregate transaction value. The management agreement contains customary
indemnification provisions in favor of Apollo, as well as expense reimbursement provisions with
respect to expenses incurred by Apollo in connection with its performance of services thereunder.
The terms and fees payable to Apollo under the management agreement were determined through
arms-length negotiations between us and Apollo, and reflect the understanding of us and Apollo of
the fair value for such services, based in part on market conditions and what similarly-situated
companies have paid for similar services. We paid Apollo a $12.3 million fee for services rendered
in connection with the Apollo Acquisition and reimbursed Apollo for certain expenses incurred in
rendering those services.
Other Transactions
Apollo previously owned 41% of Goodman Global, Inc. On February 14, 2008, Goodman Global, Inc.
was acquired by affiliates of Hellman & Friedman LLC. We sell rolled aluminum products to Goodman
Global, Inc. under a two-year sales contract that extends through 2009. The original contract was
entered into prior to our affiliation with Apollo. Recent amendments were the result of
arms-length negotiations and we feel that they are on terms at least as favorable to us as those
we could have obtained from unaffiliated third parties at the time. During the fiscal years ended
December 31, 2006, 2007 and 2008, sales to Goodman Global, Inc. totaled $55.0 million, $63.8
million and $60.4 million, respectively.
Apollo owns approximately 76% of Berry Plastics Group. We sell rolled aluminum products to
subsidiaries of Berry Plastics Group under annual sales contracts, including a contract for 2008.
The original contract was entered into prior to our affiliation with Apollo. Subsequent contracts
were the result of arms-length negotiations and we feel that they are on terms at least as
favorable to us as those we could have obtained from unaffiliated third parties at the time. During
the fiscal years ended December 31, 2006, 2007 and 2008, sales to these subsidiaries totaled $9.3
million, $13.5 million and $8.7 million, respectively. Mr. Smith, who became our CEO on March 3,
2008, was the Executive Director at Berry Plastics Group from April 2007 to December 2007. Mr.
Lorentzen, who became our COO on May 8, 2008 and our CFO on October 10, 2008, was the Vice
President of Corporate Development at Berry Plastics Group from April 2007 to May 2008.
Review and Approval of Related Person Transactions
Our Audit Committee is responsible for the review and approval of all related-party
transactions; however, the Audit Committee does not have a written policy regarding the approval of
related person transactions. As part of its review and approval of a related person transaction,
the Audit Committee considers:
|
|
|
the nature of the related-persons interest in the transaction; |
|
|
|
|
the material terms of the transaction, including the amount involved and type of
transaction; |
|
|
|
|
the importance of the transaction to the related person and to us; |
|
|
|
|
whether the transaction would impair the judgment of a director or executive
officer to act in our best interest; and |
|
|
|
|
any other matters the Audit Committee deems appropriate. |
146
Director Independence
As a privately held company, we are not required to have independent directors on our Board.
However, our Board has determined that, under current New York Stock Exchange listing standards
(which we are not currently subject to) and taking into account any applicable committee standards,
Messrs. Schumacher, Miklich and Kasdin are independent directors. Messrs. Brooks and Smith are not
considered independent under any general listing standards due to their current and past employment
relationships with us, and Messrs. Press, Turner, Rashid, Nord, Michelini and Kleinman, are not
considered independent under any general listing standards due to their relationship with Apollo,
our largest stockholder. As Apollo owns approximately 98.5% of our outstanding equity, under New
York Stock Exchange listing standards, we would qualify as a controlled company and, accordingly,
be exempt from its requirements to have a majority of independent directors and a
nominating/corporate governance committee and a compensation committee each composed entirely of
independent directors.
|
|
|
ITEM 14. |
|
PRINCIPAL ACCOUNTANT FEES AND SERVICES |
Set forth below is information relating to the aggregate fees billed by Ernst and Young LLP
for professional services rendered for the following periods:
|
|
|
|
|
|
|
|
|
|
|
|
2007 |
|
|
2008 |
|
|
$ |
|
|
$ |
Audit fees |
|
|
3.1 |
|
|
|
|
1.9 |
|
Audit-related fees |
|
|
0.1 |
|
|
|
|
0.1 |
|
Tax fees |
|
|
0.6 |
|
|
|
|
0.4 |
|
|
|
|
|
|
|
Total |
|
|
3.8 |
|
|
|
|
2.4 |
|
|
|
|
|
|
|
|
|
|
|
Audit Fees
Represents the aggregate fees billed by Ernst & Young LLP (E&Y) for professional services
rendered for the audit of our consolidated financial statements, for the reviews of the unaudited
consolidated financial statements included in our Quarterly Reports on Form 10-Q for the fiscal
years, or for services normally provided by our independent registered public accounting firm in
connection with statutory or regulatory filings or engagements, including reviews of registration
statements.
Audit-Related Fees
Audit-related fees were comprised of assurance and related services that are related to the
performance of the audit or review of the financial statements, including due diligence related to
mergers and acquisitions, audit in connection with acquisitions, internal control reviews, attest
services that are not required by statute or regulation, and consultations concerning financial
accounting and reporting standards.
Tax Fees
Tax fees were related to services for tax compliance, tax planning and tax advice.
Pre-Approval Policies and Procedures
All of E&Ys fees for 2008 and 2007 were pre-approved by the Audit Committee. The Audit
Committees or the Boards, as applicable, policy is to pre-approve all services by the Companys
independent accountants. The Audit Committee has adopted a pre-approval policy that provides
guidelines for the audit, audit-related, tax and other non-audit services that may be provided by E&Y to the Company. The policy (a) identifies
the guiding principles that must be considered by the Audit Committee in approving services to
ensure that E&Ys independence is not impaired; (b) describes the audit, audit-related, tax and
other services that may be provided and the non-audit services that are prohibited; and (c) sets
forth pre-approval requirements for all permitted services. Under the policy, all services to be
provided by E&Y must be pre-approved by the Audit Committee.
147
PART IV
|
|
|
ITEM 15. |
|
EXHIBITS AND FINANCIAL STATEMENT SCHEDULES |
|
(a) |
|
(1) Financial Statements |
|
|
|
|
See Consolidated Financial Statements under Item 8 Financial Statements and Supplementary Data. |
|
|
(a) |
|
(2) Financial Statement Schedules |
|
|
|
|
No financial schedules are required under the related instructions, or are inapplicable and
therefore have been omitted. |
|
|
(a) |
|
(3) Exhibits |
|
|
|
|
See the Index to Exhibits, which appears on pages 150 through 151 of
this report. |
148
SIGNATURES
Pursuant to the requirements Section 13 or 15(d) of the Securities Exchange Act of 1934, the
registrant has duly caused this report to be signed on its behalf by the
undersigned, thereunto duly authorized.
|
|
|
|
|
|
|
NORANDA ALUMINUM HOLDING CORPORATION |
|
|
|
|
|
|
|
By:
|
|
/s/ Layle K. Smith |
|
|
|
|
|
|
|
Name:
|
|
Layle K. Smith |
|
|
Title:
|
|
President and Chief Executive Officer |
Date:
February 25, 2009
Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been
signed below by the following persons on behalf of the registrant and in the capacities and on the
dates indicated.
|
|
|
|
|
Signature |
|
Title |
|
Date |
|
|
|
|
|
/s/ Layle K. Smith |
|
|
|
|
Layle K. Smith
|
|
President, Chief Executive
Officer and Director
(Principal Executive Officer)
|
|
February 25, 2009 |
|
|
|
|
|
/s/ Kyle D. Lorentzen |
|
|
|
|
Kyle D. Lorentzen
|
|
Chief Financial Officer
(Principal Financial Officer
and Principal
Accounting Officer)
|
|
February 25, 2009 |
|
|
|
|
|
|
|
|
|
|
William H. Brooks
|
|
Director
|
|
February 24, 2009 |
|
|
|
|
|
|
|
|
|
|
Eric L. Press
|
|
Director
|
|
February 24, 2009 |
|
|
|
|
|
|
|
|
|
|
Gareth Turner
|
|
Director
|
|
February 24, 2009 |
|
|
|
|
|
|
|
|
|
|
M. Ali Rashid
|
|
Director
|
|
February 24, 2009 |
|
|
|
|
|
|
|
|
|
|
Matthew H. Nord
|
|
Director
|
|
February 24, 2009 |
|
|
|
|
|
|
|
|
|
|
Matthew R. Michelini
|
|
Director
|
|
February 24, 2009 |
|
|
|
|
|
|
|
|
|
|
Scott Kleinman
|
|
Director
|
|
February 24, 2009 |
|
|
|
|
|
|
|
|
|
|
Alan Schumacher
|
|
Director
|
|
February 24, 2009 |
|
|
|
|
|
|
|
|
|
|
Thomas Miklich
|
|
Director
|
|
February 24, 2009 |
|
|
|
|
|
|
|
|
|
|
Robert Kasdin
|
|
Director
|
|
February 24, 2009 |
149
INDEX TO EXHIBITS
|
|
|
Exhibit
Number |
|
Description |
|
2.1
|
|
Stock Purchase Agreement, dated April 10, 2007, by and among
Noranda Aluminum Acquisition Corporation, Noranda Finance, Inc. and
Xstrata (Schweiz) A.G. (incorporated by reference to Exhibit 2.1 of
Noranda Aluminum Holding Corporations Registration Statement on
Form S-4 filed on January 31, 2008) |
|
|
|
3.1
|
|
Amended and Restated Certificate of Incorporation of Noranda
Aluminum Holding Corporation (incorporated by reference to Exhibit
3.1 of Noranda Aluminum Holding Corporations Registration
Statement on Form S-4 filed on January 31, 2008) |
|
|
|
3.2
|
|
By-Laws, as amended, of Noranda Aluminum Holding Corporation
(incorporated by reference to Exhibit 3.2 of Amendment No. 1 to
Noranda Aluminum Holding Corporations Registration Statement on
Form S-4 filed on April 11, 2008) |
|
|
|
4.1
|
|
Indenture, dated May 18, 2007, by and among Noranda Aluminum
Acquisition Corporation, the Guarantors named therein, and Wells
Fargo Bank, as Trustee (incorporated by reference to Exhibit 4.1 of
Noranda Aluminum Holding Corporations Registration Statement on
Form S-4 filed on January 31, 2008) |
|
|
|
4.2
|
|
Supplemental Indenture, dated as of September 7, 2007, among
Noranda Aluminum Holding Corporation, Noranda Aluminum Acquisition
Corporation and Wells Fargo Bank, National Association, as Trustee
(incorporated by reference to Exhibit 4.2 of Noranda Aluminum
Holding Corporations Registration Statement on Form S-4 filed on
January 31, 2008) |
|
|
|
4.3
|
|
Indenture, dated June 7, 2007, between Noranda Aluminum Holding
Corporation and Wells Fargo Bank, as Trustee (incorporated by
reference to Exhibit 4.3 of Noranda Aluminum Holding Corporations
Registration Statement on Form S-4 filed on January 31, 2008) |
|
|
|
4.4
|
|
Form of Senior Floating Rate Note due 2015 (incorporated by
reference to Exhibit 4.4 of Noranda Aluminum Holding Corporations
Registration Statement on Form S-4 filed on January 31, 2008) |
|
|
|
4.5
|
|
Form of Senior Floating Rate Note due 2014 (incorporated by
reference to Exhibit 4.5 of Noranda Aluminum Holding Corporations
Registration Statement on Form S-4 filed on January 31, 2008) |
|
|
|
10.1
|
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Credit Agreement, dated as of May 18, 2007, among Noranda Aluminum
Holding Corporation, Noranda Aluminum Acquisition Corporation, the
lenders party thereto from time to time, Merrill Lynch Capital
Corporation, as Administrative Agent and the other parties thereto
(incorporated by reference to Exhibit 10.1 of Noranda Aluminum
Holding Corporations Registration Statement on Form S-4 filed on
January 31, 2008) |
|
|
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10.2
|
|
Guarantee and Collateral Agreement, dated as of May 18, 2007, among
Noranda Aluminum Holding Corporation, Noranda Aluminum Acquisition
Corporation, each of its Subsidiaries identified therein, and
Merrill Lynch Capital Corporation, as Administrative Agent and
Collateral Agent (incorporated by reference to Exhibit 10.2 of
Noranda Aluminum Holding Corporations Registration Statement on
Form S-4 filed on January 31, 2008) |
|
|
|
10.3
|
|
Management Incentive Compensation Plan Term Sheet, dated May 24,
2007, between William Brooks and Apollo Management VI, L.P.
(incorporated by reference to Exhibit 10.3 of Noranda Aluminum
Holding Corporations Registration Statement on Form S-4 filed on
January 31, 2008) |
|
|
|
10.4
|
|
Amended and Restated Noranda Aluminum Holding Corporation Long-Term
Incentive Plan (incorporated by reference to Exhibit 10.4 of
Noranda Aluminum Holding Corporations Registration Statement on
Form S-4 filed on January 31, 2008) |
|
|
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10.5
|
|
Non Qualified Stock Option Agreement, dated as of May 29, 2007,
between Noranda Aluminum Holding Corporation and William Brooks
(incorporated by reference to Exhibit 10.5 of Noranda Aluminum
Holding Corporations Registration Statement on Form S-4 filed on
January 31, 2008) |
|
|
|
10.6
|
|
Form of Non Qualified Stock Option Agreement (Management Holders)
(incorporated by reference to Exhibit 10.6 of Noranda Aluminum
Holding Corporations Registration Statement on Form S-4 filed on
January 31, 2008) |
|
|
|
10.7
|
|
Form of Subscription Agreement (incorporated by reference to
Exhibit 10.7 of Noranda Aluminum Holding Corporations Registration
Statement on Form S-4 filed on January 31, 2008) |
|
|
|
10.8
|
|
Form of Non Qualified Stock Option Agreement (Investor Director
Providers) (incorporated by reference to Exhibit 10.8 of Noranda
Aluminum Holding Corporations Registration Statement on Form S-4
filed on January 31, 2008) |
|
|
|
10.9
|
|
Management Equity Investment and Incentive Term Sheet, dated
February 22, 2008, by and among Noranda Aluminum, Inc., Noranda
Aluminum Holding Corporation and Layle K. Smith (incorporated by
reference to Exhibit 10.9 of Amendment No. 1 to Noranda Aluminum
Holding Corporations Registration Statement on Form S-4 filed on
April 11, 2008) |
|
|
|
10.10
|
|
Non Qualified Stock Option Agreement, dated as of February 22,
2008, between Noranda Aluminum Holding Corporation and Layle K.
Smith (incorporated by reference to Exhibit 10.10 of Amendment No.
1 to Noranda Aluminum Holding Corporations Registration Statement
on Form S-4 filed on April 11, 2008) |
|
|
|
10.11
|
|
Management Equity Investment and Incentive Term Sheet, dated May 8,
2008, by and among Noranda Aluminum, Inc., Noranda Aluminum Holding
Corporation and Kyle D. Lorentzen |
|
|
|
10.12
|
|
Establishment Agreement, dated September 30, 2004, between the
Government of Jamaica and St. Ann Bauxite Limited. |
|
|
|
10.13
|
|
Special Mining Lease No. 165, dated October 1, 2004, granted by the
Government of Jamaica to St. Ann Bauxite Limited |
|
|
|
10.14
|
|
Alumina Purchase Agreement, dated as of November 2, 2004, by and
between Gramercy Alumina LLC and Gramercy Alumina Holdings Inc. |
150
|
|
|
Exhibit
Number |
|
Description |
|
10.15
|
|
Agreement, dated as of December 14, 2004, by and between Union
Electric Company d/b/a AmerenUE and Noranda Aluminum, Inc. |
|
|
|
10.16
|
|
Letter Agreement (amending the Establishment Agreement), dated as
of February 14, 2006, from St. Ann Bauxite Limited to Dr. Carlton
Davis, Cabinet Secretary, Jamaica |
|
|
|
12.1
|
|
Computation of Ratio of Earnings to Fixed Charges |
|
|
|
21.1
|
|
List of Subsidiaries |
|
|
|
31.1
|
|
Chief Executive Officer Certification |
|
|
|
31.2
|
|
Chief Financial Officer Certification |
|
|
|
32.1
|
|
Certification of Chief Executive Officer and Chief Financial Officer |
|
|
|
|
|
Certain portions of this document have been omitted pursuant to a confidential treatment request. |
151